Service perspective based production control system for smart job shop under industry 4.0

Industry 4.0 describes a smart job shop as follows: it can meet individual customer requirements even if the requirements are changed at the last minute; its production control system (PCS) can rapidly respond to unexpected disruptions in production, and smart workpieces in the smart job shop can communicate with workstations to tell them what to do next. Present PCSs issue production instruction (PI) to workstation in a relatively long period such as a day, a week, even a month. And the PI is usually at process level, which means it is not sufficient to maintain smooth production flow at the operational level. Therefore, the existing PCSs cannot meet the requirements of Industry 4.0. On account of this, this article proposes a smart workpiece enabled production instruction service system for smart job shop under Industry 4.0. The PI service system in smart job shop consists of three parts such as PI sets generation, PI sets execution and PI sets update. In PI sets generation, the PI is viewed as a service requirement from the smart workpiece for the workstation, and then a PI service model is established to integrate machining actions with different kinds of manufacturing resources, processing place and processing time. Based on that, a method of converting the Gantt chart to PI sets is presented. In PI sets execution, a PI service unit is proposed for real-time issuing PIs to the radio-frequency identification (RFID) tags of smart workpieces. In PI sets update, the update of PI sets including unexecuted processes PI sets and current processes PI sets is discussed in detail. Finally, a small-scale smart job shop is taken as an example to illustrate the feasibility of the PI service system.     

Automatic design for shop scheduling strategies based on hyper-heuristics: A systematic review

Against the background of smart manufacturing and Industry 4.0, how to achieve real-time scheduling has become a problem to be solved. In this regard, automatic design for shop scheduling based on hyper-heuristics has been widely studied, and a number of reviews and scheduling algorithms have been presented. Few studies, however, have specifically discussed the technical points involved in algorithm development. This study, therefore, constructs a general framework for automatic design for shop scheduling strategies based on hyper-heuristics, and various state-of-the-art technical points in the development process are summarized. First, we summarize the existing types of shop scheduling strategies and classify them using a new classification method. Second, we summarize an automatic design algorithm for shop scheduling. Then, we investigate surrogate-assisted methods that are popular in the current algorithm field. Finally, current problems and challenges are discussed, and potential directions for future research are proposed.     

The HORSE framework: A reference architecture for cyber-physical systems in hybrid smart manufacturing

In the Industry 4.0 era, manufacturers strive to remain competitive by using advanced technologies such as collaborative robots, automated guided vehicles, augmented reality support and smart devices. However, only if these technological advancements are integrated into their system context in a seamless way, they can deliver their full potential to a manufacturing organization. This integration requires a system architecture as a blueprint for positioning and interconnection of the technologies. For this purpose, the HORSE framework, resulting from the HORSE EU H2020 project, has been developed to act as a reference architecture of a cyber-physical system to integrate various Industry 4.0 technologies and support hybrid manufacturing processes, i.e., processes in which human and robotic workers collaborate. The architecture has been created using design science research, based on well-known software engineering frameworks, established manufacturing domain standards and practical industry requirements. The value of a reference architecture is mainly established by application in practice. For this purpose, this paper presents the application and evaluation of the HORSE framework in 10 manufacturing plants across Europe, each with its own characteristics. Through the physical deployment and demonstration, the framework proved its goal to be basis for the well-structured design of an operational smart manufacturing cyber-physical system that provides horizontal, cross-functional management of manufacturing processes and vertical control of heterogeneous technologies in work cells. We report on valuable insights on the difficulties to realize such systems in specific situations. The experiences form the basis for improved adoption, further improvement and extension of the framework. In sum, this paper shows how a reference architecture framework supports the structured application of Industry 4.0 technologies in manufacturing environments that so far have relied on more traditional digital technology.     

Information field in a manufacturing System: Concepts,measurements and applications

As the core of the Industry 4.0 era, information can improve the efficiency of production as well as bring cognitive load to operators. In this study, we aim to develop a unified information field analysis model for manufacturing systems and to estimate the cognitive load of operators through the action features of the information field. The qualitative and quantitative analytical framework model of the information field in manufacturing systems is established using information entropy and fuzzy mathematics. Furthermore, the cognitive load mechanism in manufacturing systems is clarified. The information principles that must be exercised to improve and optimise manufacturing systems under the information field framework are proposed for implementing lean production and digital transformation. Results of a case study show that the proposed information field analysis model for manufacturing systems reveal the change law of information field of manufacturing system in time and space, which has considerable guiding values for enhancing the management efficiency of shop floors and the sustainable development of enterprises.     

Development of Industry 4.0 predictive maintenance architecture for broadcasting chain

Industry 4.0 Predictive Maintenance (PdM 4.0) architecture in the broadcasting chain is one of the taxonomy challenges for deploying Industry 4.0 frameworks. This paper proposes a novel PdM framework based on advanced Reference Architecture Model Industry 4.0 (RAMI 4.0) to reduce operation and maintenance costs. This framework includes real-time production monitoring, business processes, and integration based on Design Science Research (DSR) to generate an innovative Business Process Model and Notation (BPMN) meta-model. The addressed model visualizes sub-processes based on experts' and stakeholders' knowledge to reduce the cost of maintenance of audiovisual services including satellite TV, cable TV, and live audio and video broadcast services. Based on the recommendation and the concept of Industry 4.0, the proposed framework tolerates the predictable failures and further concerns in similar related industries. Some empirical experiments have been conducted by using the Islamic Republic of Iran Broadcasting’s (IRIB) high-power station (located near the capital city of Iran, Tehran) to evaluate the functionality and efficiency of the proposed predictive maintenance framework. Practical outcomes demonstrate that interval times between data collection should be increased in audio and video broadcasting predictive maintenance because of the limitation of the internal processing performance of equipment. The framework also indicates the role of the Frequency Modulation (FM) transmitters’ data clearance to reduce the instability and untrustworthy data during data mining. The proposed DSR method endorses using a customized RAMI 4.0 meta-model framework to adapt distributed broadcasting and communication with PdM 4.0, which increases the stability as well as decreasing maintenance costs of the broadcasting chain in comparison to state-of-the-art methodologies. Furthermore, it is shown that the proposed framework outperforms the best-evaluated methods in terms of acceptance.     

Spring在实现MVC构架中的应用

Spring框架是一种在J2EE的基础上构建起来的一个轻量级的框架实现。叙述了基于MVC模式的Spring框架的应用,讲解了在Spring框架中各个模块的划分和功能,阐述了各个模块的实现逻辑,特别针对MVC模式中的控制器、模型和视图三个方面进行了详细的分析,从而说明了该框架的特点和优势。文中还通过对于该框架中一个典型的页面处理流程进行了分析和解释,阐明了将Spring框架用于Web应用的实现方式,并展望了Spring框架与其他框架集合的运用前景。     

Hidden Markov model-based autonomous manufacturing task orchestration in smart shop floors

Smart manufacturing requires flexible production organization and management to handle the dynamic customer requirements rapidly and efficiently. In the context of smart manufacturing, work-in-progress (WIP), machines, and other physical resources in smart shop floors are endowed with intelligence, such as self-perception and self-decision-making. In this situation, the manufacturing task orchestration in such smart shop floors becomes autonomous, which is different from the traditional one that is centrally set and managed. The manufacturing tasks are accomplished with the help of autonomous communication between the WIP and the machines. This paper firstly clarifies the logic of autonomous manufacturing, in which the core idea is the autonomous communication and collaboration between the WIP and the machines during production. Furthermore, the autonomous manufacturing task orchestration (AMTO) problem is described. An improved hidden Markov model (HMM) is proposed to formulate the problem and generate an optimal AMTO solution for a certain process flow. A demonstrative case is implemented to verify the feasibility of the proposed model and method. The results show that HMM can give suggestions on AMTO and dynamically adjust the situation based on the real-time manufacturing data.     

Edge-cloud orchestration driven industrial smart product-service systems solution design based on CPS and IIoT

The rapid booming of advanced information and communication technologies (ICT) has promoted an encouraging smart, connected product (SCP) market that further triggers the development of manufacturing towards the servitization proposition, viz. smart product-service systems (PSS). Smart PSS aims to provide a solution (product-service) with high satisfaction and less environmental influence by leveraging SCP as the media tool. Its solution design should not just focus on the physical world nor only be enabled by the cloud side, while the cyber world and the edge side must be included in the Industry 4.0. However, only few current researches investigate about the smart PSS, let alone an overall cyber-physical and edge-cloud discussion to support its solution design. In order to fill this gap, this work proposes an edge-cloud orchestration driven solution design based on the cyber-physical systems (CPS) and industrial Internet of Things (IIoT). To make our ideas concrete, a real-life milling process was conducted as an illustrative example. It is hoped that this study can furnish industrial enterprises with meaningful sights in the process of servitization and value co-creation.     

Towards smart production planning and control; a conceptual framework linking planning environment characteristics with the need for smart production planning and control

Rapid advances in Industry 4.0 have the potential to transform production planning and control (PPC) through the emerging concept of smart PPC. This paper provides a visionary perspective by addressing the gap in research on how the characteristics of a company's planning environment impact on the need for, and potential benefit of, smart PPC. The paper posits that the potential of smart PPC to improve PPC performance increases with the complexity of the planning environment. A set of propositions is developed for how 12 product, market, and process variables impact on the need for smart PPC. These are operationalized into a conceptual framework that can be used as a tool by practitioners and academics to assess a company's need for smart PPC. A case study from the food sector illustrates the applicability of the framework and describes three potential applications for how four elements of smart PPC (real-time data management, dynamic production planning and re-planning, autonomous production control, and continuous learning) can be used to address key PPC challenges and open new opportunities for improving PPC. Future research should strengthen the validity and applicability of the proposed framework through additional cases across industrial sectors and carry out case studies, surveys, and structural equation modeling to investigate the specific relationship between planning environment characteristics, smart technologies, and the elements of smart PPC.     

Securing IIoT using Defence-in-Depth: Towards an End-to-End secure Industry 4.0

Industry 4.0 uses a subset of the IoT, called Industrial IoT (IIoT) to achieve connectivity, interoperability and decentralisation. The deployment of industrial networks rarely considers security by design, but this becomes imperative in smart manufacturing as connectivity increases. The combination of OT and IT infrastructures in Industry 4.0 adds new security threats beyond those of traditional industrial networks. Defence-in-Depth (DiD) strategies tackle the complexity of this problem by providing multiple defence layers, each of these focusing on a particular set of threats. Additionally, the severe requirements of IIoT networks demand lightweight encryption algorithms. Nevertheless, these ciphers must provide E2E (End-to-End) security, as data pass through intermediate entities, or middleboxes, before reaching its destination. If compromised, middleboxes could expose vulnerable information to potential attackers if it is not encrypted throughout this path. This paper presents an analysis of the most relevant security strategies in Industry 4.0, focusing primarily on DiD. With these in mind, it proposes a combination of DiD, a lightweight E2E encryption algorithm called Attribute-Based-Encryption (ABE) and object security (i.e., OSCORE) to get a full E2E security approach. This analysis is a critical first step to develop more complex and lightweight security frameworks suitable for Industry 4.0.     

Smart Innovation Engineering: Toward Intelligent Industries of the Future

ABSTRACT

Knowledge-based engineering systems are founded upon integration of knowledge into computer systems and are one of the core requirements for the future Industry 4.0. This paper presents a system called smart innovation engineering (SIE) capable of facilitating product innovation process semi-automatically. It enhances decision-making processes using the explicit knowledge of formal decision events. The SIE system carries the promise to support the innovation processes of manufactured products in a quick and efficient way. It stores and reuses past decisional events or sets of experiences related to innovation issues, which significantly enhances innovation progression. The analysis of basic concepts and implementation method proves that SIE system is an advanced form of cyber physical systems. It is flexible, systematic, fast, and supports customization. It can play a vital role toward Industry 4.0 development.     

IoT-enabled smart appliances under industry 4.0: A case study

Manufacturers expect the extra value of Industry 4.0 as the world is experiencing digital transformation. Studies have proved the potential of the Internet of Things (IoT) for reducing cost, improving efficiency, quality, and achieving data-oriented predictive maintenance services. Collecting a wide range of real-time data from products and the environment requires smart sensors, reliable communications, and seamless integration. IoT, as a critical Industry 4.0 enabler emerges smart home appliances for higher customer satisfaction, energy efficiency, personalisation, and advanced Big data analytics. However, established factories with limited resources are facing challenges to change the longstanding production lines and meet customer’s requirements. This study aims to fulfil the gaps by transforming conventional home appliances to IoT-enabled smart systems with the ability to integrate into a smart home system. An industry-led case study demonstrates how to turn conventional appliances to smart products and systems (SPS) by utilising the state-of-the-art Industry 4.0 technologies.     

A method of NC machine tools intelligent monitoring system in smart factories

The construction of effectual connection to bridge the gap between physical machine tools and upper software applications is one of the inherent requirements for smart factories. The difficulties in this issue lies in the lack of effective and appropriate means for real-time data acquisition, storage and processing in monitoring and the post workflows. The rapid advancements in Internet of things (IoT) and information technology have made it possible for the realization of this scheme, which have become an important module of the concepts such as “Industry 4.0”, etc. In this paper, a framework of bi-directional data and control flows between various machine tools and upper-level software system is proposed, within which several key stumbling blocks are presented, and corresponding solutions are subsequently deeply investigated and analyzed. Through monitoring manufacturing big data, potential essential information are extracted, providing useful guides for practical production and enterprise decision-making. Based on the integrated model, an NC machine tool intelligent monitoring and data processing system in smart factories is developed. Typical machine tools, such as Siemens series, are the main objects for investigation. The system validates the concept and performs well in the complex manufacturing environment, which will be a beneficial attempt and gain its value in smart factories.     

Toward an execution system for self-healing workflows in cyber-physical systems

Cyber-physical systems (CPS) represent a new class of information system that also takes real-world data and effects into account. Software-controlled sensors, actuators and smart objects enable a close coupling of the cyber and physical worlds. Introducing processes into CPS to automate repetitive tasks promises advantages regarding resource utilization and flexibility of control systems for smart spaces. However, process execution systems face new challenges when being adapted for process execution in CPS: the automated processing of sensor events and data, the dynamic invocation of services, the integration of human interaction, and the synchronization of the cyber and physical worlds. Current workflow engines fulfill these requirements only to a certain degree. In this work, we present PROtEUS—an integrated system for process execution in CPS. PROtEUS integrates components for event processing, data routing, dynamic service selection and human interaction on the modeling and execution level. It is the basis for executing self-healing model-based workflows in CPS. We demonstrate the applicability of PROtEUS within two case studies from the Smart Home domain and discuss its feasibility for introducing workflows into cyber-physical systems.     

A survey on decision-making based on system reliability in the context of Industry 4.0

The business world is continually changing. Dynamic environments, full of uncertainties, complexities, and ambiguities, demand faster and more confident decisions. To compete in this environment, Industry 4.0 emerges as an essential alternative. In this context, the reliability of manufacturing is an essential aspect for companies to make successful decisions. In the literature, several technologies associated with Industry 4.0 have been applied to improve the availability of equipment, including the Internet of Things (IoT), Cyber-Physical Systems (CPS), blockchain, and data mining. Nevertheless, there is still no survey study that seeks to show how reliability has collaborated to support decision-making in organizations, in the context of Industry 4.0. In general, most applications still focus on the productivity and health of individual equipment. However, in today's volatile and complex businesses, local decisions are no longer sufficient; it is necessary to analyze the organization entirely. Thus, being aware of the impacts that a local failure can impose on the entire company has significant weight in the decision-making process. In this context, this article presents a survey to identify how researches on systems reliability has contributed to and supported the development of decision-making in Industry 4.0. The main contribution of this article is to highlight how reliability can be used to support different types of strategic decisions in the context of Industry 4.0. Finally, it highlights the need for research associating management decisions with the technologies of Industry 4.0.     

Web-based digital twin modeling and remote control of cyber-physical production systems

The rapid development new generation of information technologies facilitate the emergence of cyber-physical production system (CPPS) which could pave a way to exploring new smart manufacturing solutions. Digital twin (DT) is the technical core for establishing CPPS in the context of industry 4.0. Developing an easy-to-deploy and simple-to-use DT-based CPPS is a critical research gap. In this paper, a systemic framework is proposed to provide guidelines for rapid system configuration and easy runtime of DT-based CPPS by integrating CPS, DT modeling technologies, event-driven distributed cooperation mechanisms, and web technologies. The concept of CPS node (CPSN) for manufacturing resources is established by integrating semantic information model, 3D geometric model and function modules. Various CPSNs are orchestrated as an autonomous CPPS using dynamic resource registration and binding technologies. To achieve easy runtime of DT-based CPPS, event-driven distributed cooperation among CPSNs and web-based remote control of CPPS are proposed respectively. Finally, to verify the feasibility of the proposed framework, a prototype of DT-based CPPS is implemented, based on which an exemplary case is conducted.     

Emerging research fields in safety and ergonomics in industrial collaborative robotics: A systematic literature review

Human–robot collaboration is a main technology of Industry 4.0 and is currently changing the shop floor of manufacturing companies. Collaborative robots are innovative industrial technologies introduced to help operators to perform manual activities in so called cyber-physical production systems and combine human inimitable abilities with smart machines strengths. Occupational health and safety criteria are of crucial importance in the implementation of collaborative robotics. Therefore, it is necessary to assess the state of the art for the design of safe and ergonomic collaborative robotic workcells. Emerging research fields beyond the state of the art are also of special interest. To achieve this goal this paper uses a systematic literature review methodology to review recent technical scientific bibliography and to identify current and future research fields. Main research themes addressed in the recent scientific literature regarding safety and ergonomics (or human factors) for industrial collaborative robotics were identified and categorized. The emerging research challenges and research fields were identified and analyzed based on the development of publications over time (annual growth).     

Modular supervisory control for multi-floor manufacturing processes

Due to space availability limitations and high land costs, there is an increasing development of multi-floor manufacturing (MFM) systems in urban and industrial areas. The problem of coordination in a multi-floor manufacturing process, in the Ramadge Wonham framework, is introduced. The manufacturing chain of each floor and the elevator system are modeled in the form of finite deterministic automata. The models of the multi-floor manufacturing process are parametric with respect to the number of floors and the number of manufacturing machines on each floor. The coordination desired performance is formulated in the form of desired regular languages in analytic forms. The languages are realized by appropriate supervisors in the form of finite deterministic automata. The models of the supervisors are also parametric with respect to the number of floors and the number of manufacturing machines on each floor. The total control of the coordination of the multi-floor manufacturing process is accomplished via a modular supervisory control architecture. The complexity of the supervisors as well as the complexity of the total modular supervisory architecture are determined in analytic forms with respect to the number of floors and the number of manufacturing machines on each floor. The special case of a two floor manufacturing process is presented as an illustrative example.     

电子装配行业的MES体系结构及技术实现

针对电子装配行业的特点和制造执行系统（MES）的需求,采用基于SOA的设计方法和理念,提出基于Web服务的MES软件体系结构,建立基于工作流的电子装配过程实时可视化、实时生产排程、实时生产过程跟踪技术框架。提出基于WebServices技术和J2EE平台的软件体系结构技术实现框架。开发的MES系统应用在某SMT车间,证明该系统具有较好的实时、可配置、可重构、可集成性能。