AZ31镁合金表面磁控溅射SiNx薄膜的性能研究

采用磁控溅射法在AZ31镁合金表面沉积了SiNx薄膜.用场发射扫描电镜、X射线衍射、X光电子能谱等研究分析了薄膜的晶体结构、表面形貌和化学成分.实验结果表明,所制备的SiNx薄膜为非晶态的富N膜;SiNx薄膜可显著降低AZ31在3.5%的NaCl溶液中的腐蚀电流密度,膜厚为1.5靘时,在阳极极化区出现钝化现象.     

等离子体处理提高金属镀层与有机基底附着力的研究

利用反应磁控溅射技术在有机玻璃（亚克力板）上完成Al的膜层制备,并进行了膜层表面的光泽度、附着力和耐腐蚀性等研究。实验发现,采用这种技术制备的Al膜具有较高的光泽度。在Al膜上沉积一层氧化硅薄膜可以提高耐腐蚀性但不会对Al膜的光泽度产生影响。但是金属薄膜在有机基材上的附着力较差,大约在6 N左右。为此可以利用Ar、O2等离子体对有机玻璃表面进行清洗,或者在薄膜表面添加过渡层,即在镀膜之前先在基材上镀一层其他材料,然后再镀金属膜。实验发现环氧材料或SiO2作为过渡层,薄膜的附着力有显著提高。但需注意提高耐腐蚀性的同时不能影响薄膜光泽度和附着力。     

AZ31镁合金基Cu-MOF-SA超疏水膜的制备及其耐腐蚀性能研究

腐蚀是影响镁及其合金大规模应用的关键技术难题之一,因可有效隔离金属基底与腐蚀介质的直接接触,从而降低腐蚀速率,制备超疏水表面成为提高镁合金耐蚀性的有效途径。通过一步电沉积方法,在AZ31镁合金基底上成功制备了铜-金属有机骨架-硬脂酸(Cu-MOF-SA)超疏水膜,并对超疏水膜的耐腐蚀性、化学稳定性和耐热性进行了综合研究。结果表明,表面的水接触角可达158°,超疏水膜覆盖的试样在3.5%NaCl溶液中表现出良好的耐腐蚀性能,相比AZ31镁合金基底,其腐蚀电位正移了0.24 V,腐蚀电流密度降低了1个数量级。在pH值为1～14的溶液中浸润24 h后,超疏水膜的水接触角仍可达135°以上,浸泡在pH=1的溶液24 h的超疏水膜的腐蚀电位比AZ31镁合金基底高0.21 V。在20～90℃空气中保温24 h后,超疏水膜的水接触角仍保持在154°以上,80℃下保温24 h后其腐蚀电位比AZ31镁合金基底的高0.22 V,腐蚀电流密度比AZ31镁合金基底的小1个数量级。结果表明,本研究制备的Cu-MOF-SA疏水膜具有良好的超疏水性和耐腐蚀性。     

AZ31B镁合金铈基-植酸复合转化膜研究

为了进一步提高镁合金转化膜防腐性能的影响,将铈基转化复合于在AZ31B镁合金植酸转化膜表面,制备了一种铈基一植酸复合转化膜,应用析氢实验、Tafel分析方法及SEM、EDS对AZ31B镁合金不同转化膜的防腐性能及表面微观结构及成份进行了研究。结果表明复合转化膜表面主要由C、O、P、Ce、Mg及Al元素所组成,复合转化膜相比于植酸转化膜及铈基转化膜具有更好的致密性,从而复合转化膜相比于植酸转化膜及铈基转化膜具有更好的防腐性能。     

AZ31和稀土镁合金微弧氧化膜的对比研究

在相同的工艺参数下制备了AZ31和Mg 10Gd 2Y-0.4Zr稀土镁合金微弧氧化膜层.利用SEM、XRD和EDS对两种陶瓷膜层的组成、微观形貌和元素组成进行了表征;通过电化学测试和盐雾试验评价了两种陶瓷膜层的耐蚀性能;利用显微硬度仪研究了两种陶瓷膜的显微硬度.结果表明:两种陶瓷层的厚度、表面形貌和致密性相似;陶瓷膜由MgO和Mg2SiO4组成,其中MgO为主晶相;与AZ31镁合金陶瓷膜相比,稀土镁合金陶瓷膜中的MgO含量增多,Mg2SiO4含量减少;两种镁合金表面陶瓷化后的耐蚀性和硬度大大提高,AZ31镁合金陶瓷膜耐蚀性优于稀土镁合金陶瓷膜,稀土镁合金陶瓷膜的硬度高于AZ31镁合金陶瓷膜.     

镁合金微弧氧化/空气喷涂复合膜层的耐盐雾腐蚀性能

为了进一步提高AZ31B镁合金的耐腐蚀性,在Na2SiO3电解液体系中,通过微弧氧化直流脉冲电源在其表面制备了微弧氧化膜,再在微弧氧化膜层上喷涂纳米陶瓷涂料层.利用盐雾腐蚀试验研究了微弧氧/涂料复合膜层的耐腐蚀性,采用SEM、XRD等研究了复合膜的组成和结构.结果表明:复合膜层表面均匀,其耐腐蚀性明显高于微弧氧化膜层,...     

镁合金表面白藜芦醇诱导羟基磷灰石涂层的制备与表征

为改善镁合金的细胞相容性和耐腐蚀性,期望能制备出一种可生物降解的医用材料。为此,利用白藜芦醇的诱导作用通过仿生矿化的方法在AZ31镁合金表面制得含白藜芦醇-羟基磷灰石(BLLC-HA)的复合涂层,采用动电位极化试验和氢气释放试验来测试样本的耐腐蚀性,采用MTT法和细胞形态观察法来评估样本的人体细胞相容性。动电位极化试验结果表明,与AZ31组(E_corr=-1.399 V)相比,AZ31-BLLC-HA(E_corr=-1.152 V)的腐蚀电位增加了247 mV,同时腐蚀电流密度降低了3个数量级。氢气释放试验显示AZ31、AZ31-BLLC-HA组平均氢气释放速率是1.41 mL/(cm²·d)和0.41 mL/(cm²·d)。MTT结果显示细胞增值率最高的是AZ31-BLLC-HA,且明显高于阴性对照组。研究表明,含羟基磷灰石-白藜芦醇复合涂层的AZ31镁合金其耐腐蚀性显著提高,该复合材料在模拟体液中的降解速率明显降低,同时含羟基磷灰石-白藜芦醇复合涂层的AZ31镁合金具备良好的细胞相容性。该复合涂...     

AZ31镁合金基材非平衡磁控溅射镀膜工艺研究

采用中频孪生靶非平衡磁控溅射技术在AZ31镁合金基底上制备出氮化硅薄膜。利用傅里叶变换红外光谱仪、电子探针、X射线衍射仪等研究了氮气流量比率对氮化硅薄膜的成分、微观结构的影响。通过对薄膜力学性能和抗腐蚀性能的检测分析了氮化硅薄膜对AZ31镁合金基底表面改性的作用。结果表明:中频孪生非平衡磁控溅射技术制备的薄膜为非晶态富N氮化硅。随着氮气流量比率的增加,薄膜的沉积速率降低,Si含量减少。在AZ31镁合金基底上制备氮化硅薄膜有效提高了基底的力学性能和抗腐蚀性能,显微硬度得到显著提高,腐蚀电流密度降低了3个数量级,并且薄膜与基底之间的结合力良好。     

AZ31镁合金的生物降解行为研究

研究了AZ31镁合金作为生物医用材料的体内外生物降解行为.初步分析了其作为可降解生物医用材料的可行性.体外浸泡实验结果表明,AZ31镁合金的降解行为与其所处环境有关,在Hank's溶液中的降解速度较在0.9%NaCl溶液中低;经过热处理后的AZ31镁合金较铸态和锻态降低了点蚀发生倾向,降解速度更慢.体内植入实验结果表明,AZ31镁合金与动物不同组织接触,其降解速度不同,在骨髓腔内的降解速度更快.植入5周时,镁合金已发生降解,20周降解更为明显.降解过程中镁合金表面有Ca-P物质沉积,表面具有优异的生物活性,其降解产物主要通过尿液进行排泄.在表面制备Ca-P涂层可降低镁合金的降解速度.AZ31镁合金是一种具有良好应用前景的新型生物可降解医用植入材料.     

高锰酸盐转化处理对医用AZ31B镁合金体外耐蚀性能的影响

现有的医用镁及镁合金在植入人体后耐蚀性能较差。采用高锰酸盐在医用AZ31B镁合金表面制备氧化锰转化膜,并采用SEM、XRD、电化学测试及浸泡试验研究其性能,对膜的形貌、组分、电化学性能和耐体液腐蚀性能进行了探讨。结果表明:氧化锰转化膜均匀分布在AZ31B镁合金表面,无规则分布有微裂纹,膜厚约52~165μm;转化膜的主要成分包括MgO,MnO,MnO2,Mn2O3和Mn3O4;转化膜能够有效改善AZ31B镁合金的体外耐蚀性能。     

硅片表面原子层沉积Al_2O_3薄膜及其长期腐蚀行为

目前,对硅基材表面利用原子层沉积技术(ALD)制备的Al_2O_3薄膜的耐蚀性鲜见研究报道。利用ALD技术在硅片表面制备非晶Al_2O_3薄膜。采用扫描电镜(SEM)观察薄膜的表面及截面形貌;采用X射线光电子能谱仪(XPS)分析薄膜的价键结构;通过交流阻抗谱和动电位极化曲线研究硅基材与薄膜在不同浸泡时间下的耐腐蚀性能;采用光学显微镜观察腐蚀过程中基材与薄膜的表面形貌。结果表明:ALD非晶态Al_2O_3薄膜具有致密结构,在浸泡过程中,镀膜基材比裸基材具有更好的耐腐蚀性能;且在长期浸泡情况下,Al_2O_3薄膜对基材仍能起到良好的保护作用。     

镁合金表面类金刚石膜的研究进展

类金刚石碳(DLC)膜具有高硬度、低摩擦系数、强化学惰性及生物相容性好等优异性能,镁合金表面制备DLC膜可极大地改善基体的使用性能。综述了采用不同制备技术在镁基体表面获得的多种DLC膜系的抗磨损及耐腐蚀性能,并展望了DLC膜表面改性镁合金的医用前景,指出镁合金表面制备DLC膜是其表面改性技术中具有前景的一个研究方向。     

(Ti,Al,Zr)N多元氮梯度硬质反应膜的组织结构和性能

采用多弧离子镀技术和Ti-Al合金靶及Zr单质靶的组合,在高速钢基体上制备了(Ti,Al,Zr)N多元N梯度硬质反应膜.分别用扫描电镜、X射线衍射仪观察测定(Ti,Al,Zr)N梯度膜膜层的表面、断面形貌、成分以及相结构,研究了(Ti,Al,Zr)N多元氮梯度硬质反应膜的组织结构和性能.结果表明,与TiN、(Ti,Al...     

AZ31镁合金环境友好阳极氧化处理研究

通过正交试验得到AZ31镁合金无铬、无强氧化物的阳极氧化处理配方及工艺,运用扫描电子显微镜、X射线衍射分析及电化学测试系统对阳极氧化膜的组织结构与耐蚀性进行了表征。结果表明,该环境友好阳极氧化工艺可在AZ31镁合金表面形成具有一定耐蚀性的阳极氧化膜;所得阳极氧化膜表面质量好,是一种多孔的陶瓷膜,膜的物相主要是晶态的MgO、ZnO、Mg以及非晶态的MgAl2O4、Mg18Al23等;阳极氧化处理试样的自腐蚀电流密度减小,而腐蚀电位有所提高,说明镁合金表面形成的阳极氧化膜提高了镁合金表面的耐腐蚀性能。     

Corrosion Behavior of Reactive Sputtered Al_2O_3 and ZrO_2 Thin Films on Mg Disk Immersed in Saline Solution

Magnesium has attracted a lot of attention over the last few decades due to its light weight and potential use as biomaterial. However, the poor corrosion resistance of magnesium restricts its practical use for application where exposure to aggressive aqueous media is unavoidable. This paper describes the growth,characterization and corrosion analyses of Al2O3 and ZrO2 thin film coatings aimed at slowing down the fast degradation of Mg in saline solution. In this study, different thicknesses of Al2O3 and ZrO2 were deposited on pure magnesium(99.95%) disk using pulsed-DC reactive sputtering process. The microstructure and phase analyses were performed using scanning electron microscopy(SEM) and X-ray diffraction(XRD),respectively. The corrosion protection behavior of the Al2O3 and ZrO2 coated magnesium samples immersed in 0.9 wt% NaC l solution were evaluated using electrochemical measurement techniques, such as open-circuit potential(OCP), potentiodynamic polarization(PD) and electrochemical impedance spectroscopy(EIS). The microstructural analyses showed that the Al2O3 thin film coatings have circular grains between5 and 25 nm, while the ZrO2 coatings have bigger ellipsoidal grains. The results from the electrochemical corrosion analyses showed that the Al2O3 coated Mg disk had corrosion resistance of approximately 3 times that of ZrO2 coated Mg disk. It was also observed that increasing the thickness of the Al2O3 coating improved the corrosion resistance of the Mg disk. These results suggest that Al2O3 and ZrO2 coating can be used to effectively control the fast degradation of magnesium for medical implant applications.     

AZ91镁合金表面MgFe_2O_4薄膜的溶胶-凝胶法制备及其耐蚀性能

MgFe2O4耐酸耐碱,但目前还未见将其制成镁合金防腐蚀涂层的报道。采用溶胶-凝胶法在AZ91镁合金表面制备了MgFe2O4薄膜,利用正交试验研究了镀膜层数、溶胶中Mg2+与Fe3+的摩尔比、烧结温度、烧结时间对AZ91镁合金膜试样自腐蚀电流密度的影响,得出最优方案,并研究了优化条件制备的膜试样的组织结构及耐蚀性。结果表明:各因素对AZ91镁合金膜试样自腐蚀电流密度的影响程度由大到小依次是镀膜层数、烧结温度、nMg2+/nFe3+、烧结时间;最优条件是镀膜1层,nMg2+/nFe3+=0.35,烧结温度400℃,烧结时间5 h;与AZ91镁合金基体相比,优化条件制备的MgFe2O4薄膜的自腐蚀电流密度降低了1个数量级,自腐蚀电位正移了690 mV,耐腐蚀性能得到很大提高。     

In-situ hydrothermal crystallization Mg(OH)2 films on magnesium alloy AZ91 and their corrosion resistance properties

Mg(OH)₂ films have been fabricated on magnesium alloy AZ91 substrates by an in-situ hydrothermal method. AZ91 alloy substrates act as both the source of Mg²⁺ ion and the support for the Mg(OH)₂ film in synthetic process. The effect of pH value and hydrothermal treatment time on the morphologies and corrosion resisting properties of Mg(OH)₂ film is studied. The obtained Mg(OH)₂ films are uniform and compact. The adhesion between the films and the substrate is strong due to the in-situ growth process, which enhances their potential for practical applications. Potentiodynamic polarization measurements showed that the Mg(OH)₂ films obtained at pH 10, 3 h exhibits the highest increase in corrosion potential at −0.7097 V and lowest i_corr, which suggests that it is the best effective film in improving the corrosion resistance of AZ91in all obtained films.     

Characterization of Sol-gel-derived TiO2 and TiO2-SiO2 Films for Biomedical Applications

In order to improve the corrosion resistance and biocompatibility of NiTi surgical alloy, TiO2 and TiO2-SiO2 thin films were prepared by sol-gel method. The surface characteristics of the film, which include surface composition, microstructure and surface morphology, were studied by X-ray diffraction (XRD), atomic force microscopy (AFM) and X-ray photoelectron spectra (XPS), respectively. A scratching test was used to assess the interface adhesive strength between the film and substrate. The corrosion resistance of NiTi alloy coated with oxide films were studied by anodic polarization curves measurement in biological solution. Additionally, a preliminary study of the in vitro bioactivity of the films was conducted. The results indicated that TiO2 and TiO2-SiO2 (Ti/Si=4:1) films have higher electrochemical corrosion resistance and can be used as protective layers on NiTi alloy. In addition, TiO2-SiO2 composite films have better bioactivity than TiO2 film.     

Ceramic Films Containing Ca,P and Al Formed on Surface of TC4 Alloy by Micro-Arc Oxidation

Ceramic films containing Ca, P and Al were prepared on surface of TC4 alloy by micro-arc oxidation using direct current supply to enhance its seawater and plankton corrosion resistance. XRD, EDS, SEM and EPMA were employed to characterize the microstructure and the phase composition. The results showed that 15 μm-ceramic films which was uniform and compact were formed on TC4 . The mass proportion of Ca, P and Al is about 2 : 3 : 4. There was AlPO4 crystal but Ca was not crystal. Cyclic Volt-Ampere test showed that the corrosion resistance of theceramic films was much better than that of the TC4 substrate.     

7075铝合金无铬磷化成膜动力学过程及其性能

直接在7075铝合金表面喷涂油漆,其结合力和防护性能较差。先对7075铝合金作磷化处理再喷涂环氧底漆和聚氨酯面漆。应用X射线衍射仪、Autolab电化学工作站和扫描电子显微镜及加温耐盐水试验对磷化膜的物相组成、成分、表面形貌及其耐蚀性进行了研究;探讨了磷化处理对7075铝合金表面漆膜层结合力及耐腐蚀性能的影响。结果表明:7075铝合金表面磷化动力学过程分为基体阳极溶解、表面形核及膜层增厚3个阶段,主要得到了由Mn Zn2(PO4)2,Zn3(PO4)2,Al PO4等物相组成的多孔磷化膜; 7075铝合金表面的自腐蚀电流由磷化前的40.17μA/cm^2降低到磷化后的7.37μA/cm^2,磷化提高了其耐点蚀性能;磷化处理还极大地提高了漆膜与7075铝合金的附着力和耐腐蚀性。