Experimental study on spontaneous ignition and flame propagation of high-pressure hydrogen release through tubes

An experimental study was conducted to research the mechanism of spontaneous ignition induced by high-pressure hydrogen release through tubes with a diameter of 10 mm and varying lengths from 0.3 to 3 m. The pressure and light signals inside the tube were collected. The propagation of shock wave inside and outside the tube was also systematically investigated. The development process of the jet flame in the atmosphere was completely recorded, and the multiple Mach disks at the tube exit were observed by using a high-speed camera. The results show that the minimum release pressure, at which the jet flame is formed, is found to be 3.87 MPa with the tube length of 1.7 m. When the tube length was longer than 1.7 m, the critical pressure for forming jet flame increased rapidly. The velocity attenuation of the shock wave is mainly affected by the burst pressure but not sensitive to the tube length, and the flame propagates in the tube at a slower velocity than the shock wave. The compression of the hydrogen-air mixture by the Mach disk causes it to burn more violently after passing through the Mach disk. It is confirmed that the flame at the tube exit is lifted in the atmosphere, then a jet flame initiates behind the second Mach disk.     

Experimental investigation of flame and pressure dynamics after spontaneous ignition in tube geometry

Spontaneous ignition processes due to high pressure hydrogen releases into air are known phenomena. The sudden expansion of pressurized hydrogen into a pipe, filled with ambient air, can lead to a spontaneous ignition with a jet fire. This paper presents results of an experimental investigation of the visible flame propagation and pressure measurements in 4 mm extension tubes of up to 1 m length attached to a bulk vessel by a rupture disc. Transparent glass tubes for visual observation and shock wave pressure sensors are used in this study. The effect of the extension tube length on the development of a stable jet fire after a spontaneous ignition is discussed.     

Pressure dynamics,self-ignition,and flame propagation of hydrogen jet discharged under high pressure

The self-ignition of hydrogen released from a high-pressure tank using extension tubes (2200 mm) with different diameters was studied. The processes of flame transition at a nozzle and jet flame development were characterized using a high-speed camera. The results indicated that the intensity of a shockwave and the Mach number decay faster in a 10-mm-diameter tube than that in a 15-mm-diameter tube. The pressure in a 15-mm-diameter tube was weaker than that in the 10-mm-diameter tube at the initial stage; however, it became higher in the later stage. Spontaneous ignition was more likely to happen in a 15-mm-diameter tube. The formation of a stabilized flame at the tube exit and Mach disk were observed during the transition of the flame to a jet fire. The stabilized flame showed a triangular shape because of the influence of a Prandtl–Meyer flow when a hydrogen jet entered a suddenly expanding environment. The formation and separation of a spherical flame were recorded during jet flame development. Large vortexes were formed in front of the flame because of the Kelvin–Helmholtz instability, which resulted in the separation of the spherical flame. The vortexes stopped rotating until the separated flame disappeared.     

Experimental study of spontaneous ignition induced by sudden hydrogen release through tubes with different shaped cross-sections

The shock wave dynamics, spontaneous ignition and flame variation during high-pressure hydrogen release through tubes with different cross-section shapes are experimentally studied. Tubes with square, pentagon and circular cross-section shapes are considered in the experiments. The experimental results show that the cross-section shape of the tube has no great difference on the minimum burst pressure for spontaneous ignition in our tests. In the three tubes with length of 300 mm, spontaneous ignition may occur when overpressure of shock wave is 0.9 MPa. When the spontaneous ignition is induced in a non-circular cross-section tube, the possible turbulent flow in the corner of the tube increases can promote the mixing of hydrogen and air, thus producing more amount of the hydrogen/air mixture. As a result, both the peak light signal and flame duration detected in the non-circular cross-section tubes are more intense than those in the circular tube. The smaller angle of the corner leads to a more intensity flame inside tube. When the hydrogen flame propagates to the tube exit from the circular tube, the ball-like flame developed near tube exit is relatively weak. In addition, second flame separation outside the tube is observed for the cases of non-circular cross-section tubes.     

Experimental investigation of shock wave propagation,spontaneous ignition,and flame development of high-pressure hydrogen release through tubes with different obstacles arrangements

Experiments on shock waves propagation, spontaneous ignition, and flame development during high-pressure hydrogen release through tubes with symmetrical obstacles (O_1-1) and asymmetrical obstacles (O_1-2) are conducted. The obstacle's side is triangular with a length of 4 mm, a height of 3.6 mm, and its width is 15 mm. In the experiments, a reflected shock wave generates and propagates both upstream and downstream when the leading shock wave encounters the obstacle. At the same burst pressure, the reflected shock wave intensity in tube O_1-1 is significantly greater than that in tube O_1-2. Moreover, the presence of obstacles in the tube can induce spontaneous ignition. The minimum burst pressures for spontaneous ignition for tubes O_1-1 and O_1-2 are 2.84 MPa and 3.28 MPa respectively, lower than that for the smooth tube. Furthermore, both the initial ignition position and ignition time are greatly advanced in obstruction tubes, mainly affected by obstacle positions and burst pressures. Finally, the flame separation process near the obstacle is observed. After passing the obstacle, the flames grow rapidly in radial and axial directions on the tube sidewalls. And at the same burst pressure, the flame convergence time in tube O_1-2 is usually longer than that in tube O_1-1.     

Experimental and numerical study on spontaneous ignition of hydrogen and hydrogen-methane jets in air

This paper is an investigation of the spontaneous ignition process of high-pressure hydrogen and hydrogen-methane mixtures injected into air. The experiments were conducted in a closed channel filled with air where the hydrogen or hydrogen–methane mixture depressurised through different tubes (diameters d = 6, 10, and 14 mm, and lengths L = 10, 25, 40, 50, 75 and 100 mm). The methane addition to the mixture was 5% and 10% vol. The results showed that only 5% methane addition may increase even 2.67 times the pressure at which the mixture may ignite in comparison to the pressure of the pure hydrogen flow. The 10% of methane addition did not provide an ignition for burst pressures up to 15.0 MPa in the geometrical configuration with the longest tube (100 mm). Additionally, the simulations of the experimental configuration with pure hydrogen were performed with the use of KIVA numerical code with full kinetic reaction mechanism.     

An experimental study of the effect of 2.5% methane addition on self-ignition and flame propagation during high-pressure hydrogen release through a tube

This paper demonstrates experimental investigation on the self-ignition and subsequent flame propagation of high-pressure hydrogen-methane mixture release via a tube. The proportion of methane added to hydrogen is 2.5% (vol.). A transparent rectangular tube (d = 15 mm, L = 400 mm) is used in the experiments. It is shown that the minimum burst pressure required for self-ignition increases 1.57 times for only 2.5% methane addition from 2.89 MPa (pure hydrogen) up to 4.68 MPa (2.5% CH₄ addition). This is mainly caused by the following reasons: on the one hand, methane addition can result in the decease of shock intensity inside the tube, thereby lowering the temperature of the combustible mixture; on the other hand, the hydrogen-methane mixture has the higher minimum ignition energy than that of pure hydrogen. Besides, 2.5% methane addition can increase the initial ignition time, weaken the flame intensity and reduce the flame propagation velocity relative to tube wall inside the tube. Moreover, for cases with 2.5% methane addition, the complete flame throughout the tube is formed closer to the back end of the tube. When the self-sustained flame exits from the tube, the maximum overpressure in a confined space increases with 2.5% methane addition.     

Numerical simulation on the spontaneous ignition of high-pressure hydrogen release through a tube at different burst pressures

Spontaneous ignition induced by high-pressure hydrogen release is one of the huge potential risks in the promotion of hydrogen energy. However, the understanding of the microscopic dynamic characteristics of spontaneous ignition, such as ignition initiation and flame development, remains unresolved. In this paper, the spontaneous ignition caused by high-pressure hydrogen release through a tube is investigated by two-dimensional numerical simulation at burst pressure ranging from 2.67 to 15 MPa. Especially, the thermal and species characteristics in hydrogen shock-induced ignition under different strengths of shock wave are discussed carefully. The results show that the stronger shock wave caused by higher burst pressure leads to larger heating area and higher heating temperature inside the tube, increasing the possibility of spontaneous ignition. The shortening effect of initial ignition time and initial ignition distance will decrease with the increase of the burst pressure. Ignition will be initiated when the temperature is raised to about 1350–1400 K under the heating effect of shock waves. It is also found that the ignition occurs under the lean-fuel condition firstly on the upper and lower walls of the tube. The flame branch after spontaneous ignition is observed in the mixing layer. Two ignition kernels show different characteristics during the process of combustion and flow. The evolution of HRR and mass fraction of key species (OH, H, HO₂) are also compared to identify the flame front. The mass fraction of H has the better trend with HRR. It is suggested that H radical is a more reasonable choice as the indicator of the flame front.     

Spontaneous ignition of high-pressure hydrogen during its sudden release into hydrogen/air mixtures

This paper investigates the effects of hydrogen additions on spontaneous ignition of high-pressure hydrogen released into hydrogen-air mixture. Hydrogen and air are premixed with different volume concentrations (0%, 5%, 10%, 15% and 20% H₂) in the tube before high-pressure hydrogen is suddenly released. Pressure transducers are employed to detect the shock waves, estimate the mean shock wave speed and record the shock wave overpressure. Light sensors are used to determine the occurrence of high-pressure hydrogen spontaneous ignition in the tube. A high-speed camera is used to capture the flame propagation behavior outside the tube. It is found that only 5% hydrogen addition could decrease the minimum storage pressure required for spontaneous ignition from 4.37 MPa to 2.78 MPa significantly. When 10% or 15% hydrogen is added to the air, the minimum storage pressure decreases to 2.81 MPa and 1.85 MPa, respectively. When hydrogen addition increases to 20%, the spontaneous ignition even takes place at burst pressure as low as 1.79 MPa inside the straight tube.     

Experimental investigation on effects of CO2 additions on spontaneous ignition of high-pressure hydrogen during its sudden release into a tube

Hydrogen is expected to be an alternative energy carrier in the future. High-pressure hydrogen storage option is considered as the best choice. However, spontaneous ignition tends to occur if hydrogen is suddenly released from a high-pressure tank into a tube. In order to improve the safety of hydrogen application, an experimental investigation on effects of CO₂ additions (5%, 10% and 15% volume concentration) on the spontaneous ignition of high-pressure hydrogen during its sudden expansion inside the tube has been conducted. Pressure transducers are used to record the pressure variation and light sensors are employed to detect the possible spontaneous ignition. It is found that the shock wave overpressure and the mean shock wave speed are almost the same inside the tube for different CO₂ additions under the close burst pressures. For cases with more CO₂ additions, the ignition detected time is longer and the average speed of the flame, the maximum value of light signals and the detected duration time of spontaneous ignition are smaller. It is shown that minimum burst pressure required for spontaneous ignition increase 1.47 times for 15% CO₂ additions. The minimum burst pressure required for spontaneous ignition increases from 4.37 MPa (0% CO₂) up to 6.41 MPa (15% CO₂). With the increasing of CO₂ additions, it requires longer distance and longer time for hydrogen and oxygen to mix and thus longer ignition delay distance/time. The results showed that additions of CO₂ to air have a good suppressing effect on hydrogen spontaneous ignition.     

Hydrogen jet flames

A critical review and rethinking of hydrogen jet flame research is carried out. Froude number only based correlations are shown to be deficient for under-expanded jet fires. The novel dimensionless flame length correlation is developed accounting for effects of Froude, Reynolds, and Mach numbers. The correlation is validated for pressures 0.1–90.0 MPa, temperatures 80–300 K, and leak diameters 0.4–51.7 mm. Three distinct jet flame regimes are identified: traditional buoyancy-controlled, momentum-dominated “plateau” for expanded jets, and momentum-dominated “slope” for under-expanded jets. The statement “calculated flame length may be obtained by substitution the concentration corresponding to the stoichiometric mixture in equation of axial concentration decay for non-reacting jet” is shown to be incorrect. The correct average value for non-premixed turbulent flames is 11% by volume of hydrogen in air (range 8%–16%) not stoichiometric 29.5%. All three conservative separation distances for jet fire are shown to be longer than separation distance for non-reacting jet.     

Experimental study on high pressure hydrogen jets coming out of tubes of 0.1–4.2 m in length

The present paper deals with auto-ignition and combustion of high pressure hydrogen leaks through a tube with air into atmosphere. The experiments using a high pressure tube with hydrogen and an extension tube with air of 10 mm diameter are performed to clarify the auto-ignition and combustion behavior of high pressure hydrogen jet spouting through the extension tube. In order to improve repeatability and reliability of experiments, a plunger system with a needle is applied to control a rupture of a PET diaphragm, which separates hydrogen from air. The most important result obtained in the present study is that the minimum diaphragm burst pressure at which the auto-ignition is registered, is found to be between 1.0 and 1.2 m of the extension tube length. This tube length is longer compared to tubes used in the previous studies. Combustion and Mach disk at the extension tube exit to atmosphere are observed using a high speed camera which is set at the frame speed of 1 × 10⁵ fps when the ignited hydrogen jet is spouted out the tube.     

Numerical study on unsteady characteristics of high-pressure hydrogen jet ejected from a pinhole

The aim of this study was to delineate the unsteady fluid dynamics of the high-pressure hydrogen jet to clarify the relationship between the forced ignition position and the flame development characteristics in a high-pressure hydrogen jet leaking from a pinhole. The Navier–Stokes equation for a compressible multi-component gas was used to simulate a high-pressure (82 MPa stagnation pressure) unsteady hydrogen jet ejected into the atmosphere through a pinhole (diameter = 0.2 mm). The results indicated that the flapping jet at the base of the jet formed a cloud of highly concentrated hydrogen that flowed downstream. A correlation was observed between the spatio-temporal distribution of hydrogen concentration and velocity was observed. The unsteady high-pressure hydrogen jet obtained by simulation will be used in subsequent studies focusing on flame development under forced ignition.     

Physics of spontaneous ignition of high-pressure hydrogen release and transition to jet fire

The aim of this study is to gain an insight into the physical phenomena underlying the spontaneous ignition of hydrogen following a sudden release from high-pressure storage and transition to sustained jet fire. The modelling and large-eddy simulation (LES) of the spontaneous ignition dynamics in a tube with a non-inertial rupture disk separating the high-pressure hydrogen storage and the atmosphere is described. Numerical experiments confirmed that due to the stagnation conditions a chemical reaction first commences in the tube boundary layer, and subsequently propagates throughout the tube cross-section. The dynamics of flame formation outside the tube, simulated by the LES model, has reproduced the combustion patterns, including vortex induced “flame separation”, which have been experimentally observed by high-speed photography. It is concluded that the LES model can be applied for hydrogen safety engineering, e.g. for the development of innovative pressure relief devices.     

Study on hydrogen dynamic leakage and flame propagation at normal-temperature and high-pressure

Experiments of two nozzle diameters at three ignition positions under three initial pressure conditions were carried out. The dynamic leakage characteristics and the stagnation parameters of flame propagation under normal temperature and high pressure conditions were studied. Based on van der Waal's equation, a model for predicting stagnation parameters, jet velocity and flow rate of hydrogen leakage was proposed. Compared with the experimental results, it was found that the maximum error occurred when the initial pressure was 200 bar. Theoretical leakage time was 1.66 s, experiment leakage time was 1.84 s, the error was 9.8%. Background-Oriented Schlieren image technology was used to record the flame development and propagation process after ignition. For the same nozzle diameter and ignition location, the higher pressure caused the flame to propagate faster upstream and downstream. For the same initial pressure and ignition position, a flame with a large nozzle diameter propagated faster upstream and downstream. For the same initial pressure and nozzle diameter, the farther the ignition point was, the greater the slope of flame attenuation when propagating upstream. Due to the attenuation of hydrogen concentration and jet velocity, the flame propagation velocity to the downstream decreased linearly with the increase of distance from the ignition location.     

Effect of heat transfer through the release pipe on simulations of cryogenic hydrogen jet fires and hazard distances

Jet flames originated by cryo-compressed ignited hydrogen releases can cause life-threatening conditions in their surroundings. Validated models are needed to accurately predict thermal hazards from a jet fire. Numerical simulations of cryogenic hydrogen flow in the release pipe are performed to assess the effect of heat transfer through the pipe walls on jet parameters. Notional nozzle exit diameter is calculated based on the simulated real nozzle parameters and used in CFD simulations as a boundary condition to model jet fires. The CFD model was previously validated against experiments with vertical cryogenic hydrogen jet fires with release pressures up to 0.5 MPa (abs), release diameter 1.25 mm and temperatures as low as 50 K. This study validates the CFD model in a wider domain of experimental release conditions - horizontal cryogenic jets at exhaust pipe temperature 80 K, pressure up to 2 MPa ab and release diameters up to 4 mm. Simulation results are compared against such experimentally measured parameters as hydrogen mass flow rate, flame length and radiative heat flux at different locations from the jet fire. The CFD model reproduces experiments with reasonable for engineering applications accuracy. Jet fire hazard distances established using three different criteria - temperature, thermal radiation and thermal dose - are compared and discussed based on CFD simulation results.     

Self-ignition of hydrogen–nitrogen mixtures during high-pressure release into air

This paper demonstrates experimental and numerical study on spontaneous ignition of H₂–N₂ mixtures during high-pressure release into air through the tubes of various diameters and lengths. The mixtures included 5% and 10% (vol.) N₂ addition to hydrogen being at initial pressure in range of 4.3–15.9 MPa. As a point of reference pure hydrogen release experiments were performed with use of the same experimental stand, experimental procedure and extension tubes. The results showed that N₂ addition may increase the initial pressure necessary to self-ignite the mixture as much as 2.12 or 2.85 – times for 5% and 10% N₂ addition, respectively. Additionally, simulations were performed with use of Cantera code (0-D) based on the ideal shock tube assumption and with the modified KIVA3V code (2-D) to establish the main factors responsible for ignition and sustained combustion during the release.     

Visualization of spontaneous ignition under controlled burst pressure

A high-pressure hydrogen jet released into the air has the possibility of igniting in a tube without any ignition source. The mechanism of this phenomenon, called spontaneous ignition, is considered to be that hydrogen diffuses into the hot air caused by the shock wave from diaphragm rupture and the hydrogen-oxidizer mixed region is formed enough to start chemical reaction. Recently, flow visualization studies on the spontaneous ignition process have been conducted to understand its detailed mechanism, but such ignition has not yet been well clarified. In this study, the spontaneous ignition phenomenon was observed in a rectangular tube. The results confirm the presence of a flame at the wall of the tube when the shock wave pressure reaches 1.2–1.5 MPa in more than 9 MPa burst pressure and that ignition occurs near the wall, followed by multiple ignitions as the shock wave propagates, with the ignitions eventually combining to form a flame.     

Mechanism of spontaneous ignition of high-pressure hydrogen during its release through a tube with local contraction: A numerical study

The tendency of spontaneous ignition of high-pressure hydrogen during its sudden release into a tube is one of the main threats to the safe application of hydrogen energy. A series of investigations have shown that the tube structure is a key factor affecting the spontaneous ignition of high-pressure hydrogen. In this paper, a numerical study is conducted to reveal the mechanism of spontaneous ignition of high-pressure hydrogen inside the tube with local contraction. Large Eddy Simulation, Renormalization Group, Eddy Dissipation Concept, 37-step detailed hydrogen combustion mechanism and 10-step like opening process of burst disk are employed. Three cases with burst pressures of 3.10, 4.90, and 8.45 MPa are simulated to compare against the pervious experimental study. The spontaneous conditions and positions agree well with the experimental results. The numerical results indicate that shock wave reflection takes place at the upstream vertical wall of contraction part. The interacted-shock-affected region is generated at the tube center because of the subsequent shock wave interaction. The forward reflected shock wave couples with normal shock wave and increases the pressure of leading shock wave. The sudden contraction of tube blocks the propagation of hydrogen jet and decreases the speed from supersonic flow to subsonic flow. More flammable mixture is generated inside the contraction part, as a results, the length of the flame is increased. Two mechanisms are proposed finally.     

Ignition of hydrogen jet fires from high pressure storage

Self-ignition behaviour of highly transient jets from hydrogen high pressure tanks were investigated up to 26 MPa. The jet development and related ignition/combustion phenomena were characterized by high speed video techniques and time resolved spectroscopy. Video cross correlation method BOS, brightness subtraction and 1-dimensional image contraction were used for data evaluation. Results gained provided information on ignition region, flame head jet velocity, flame contours, pressure wave propagation, reacting species and temperatures. On burst of the rupture disc, the combustion of the jet starts close to the nozzle at the boundary layer to the surrounding air. Combustion velocity decelerated in correlation to an approximated drag force of constant value which was obtained by analysing the head velocity. The burning at the outer jet layer develops to an explosion converting to a nearly spherical volume at the jet head; the movement of the centroid is nearly unchanged and follows the jet front in parallel. The progress of the nearly spherical explosion could be evaluated by assuming an averaged flame ball radius. An apparent flame velocity could be derived to be about 20 m/s. It seems to increase slightly on the pressure in the tank or the related initial jet momentum. Self-initiation is nearly always achieved especially induced the interaction of shock waves and their reflections from the orifice. The combustion process is composed of shell combustion of the jet cone at the bases with a superimposed explosion of the decelerating jet head volume.