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本文介绍了一个新兴的机械电子研究和应用领域-微型机电系统的产生、发展和应用前景,这种机电系统有着传统机电系统不能比拟的特点和优势,例如经济、制造快速等。本文列举了几个常见的微型机电系统和它们的应用举例。与微型机电系统密切相关的微细加工技术在本文中有详细的介绍,以硅加工和LIGA技术为例,本文比较了微细加工技术之间的特点和各自的应用范围,最后说明微型机电系统有广阔的发展前途。 相似文献
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基于快速成型的微细加工技术 总被引:1,自引:0,他引:1
一、引言 微细加工(micro-fabrication)技术主要研究对微小机械(micro-machine)的加工,其加工精度一般是10μm以下。微小机械产品由于具有尺寸小、精度高、能耗低、灵敏性和工作效率高等特点而在精密仪器、生物医学等领域有着广阔的应用潜力。研究微小机械及微细加工的目的不仅在于缩小机械产品的尺寸和体积,还在于通过微型化、集成化来探索和开发新原理、新功能的元件和系统,开辟一个新技术领域。快速成型技术是80年代后期出现的全新制造技术,具有可以迅速成型产品、产品加工不受形状和复杂程度的限制以及无需专用工具等特点。将快速成型技术应用于微小机械加工领域是近年来国际上兴起的一门新技术,由于它独有的一些特点,目前已受到国际学术界的广泛重视。 相似文献
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荣烈润 《机械工人(冷加工)》2011,(2):27-29
随着民用和尖端国防等领域对微小型产品需求的不断增加,对微小零件的加工精度、结构复杂程度、材料特性等要求越来越高。微细加工技术可以满足微余量、三维微形状和材料多样性的加工需求,是达到极限尺寸加工精度的手段。现已发展成为克服MEMS(微机械或微机电系统)技术局限性的重要使能技术之一。 相似文献
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开发了一套微细电火花加工系统,该系统不仅能加工微细轴、微细孔,还能实现微三维结构的微细电火花加工。研究了针对该系统的微细电火花加工工艺技术,研究了放电电压、放电电容等工艺参数,主轴转速,以及工作液介质对微细电火花加工效率、相对电极损耗率的影响规律。采用旋转削边电极技术大大提高了进行大深径比微细孔加工时的加工效率。进行了大量的加工实验,加工出了最小直径为6μm的微细轴以及最小直径为10μm的微细孔;通过对电极损耗的在线补偿策略研究,实现了微三维结构的加工,加工出了外径为4mm、具有24个叶片的微型涡轮盘及具有微三维结构的微细梁,充分证实了该系统的广泛适用性。 相似文献
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彭良强 《机械工人(冷加工)》2004,(1):26-28
随着众多消费产品向“轻、薄、短、小”方向的发展,微细加工技术日益成为新产品研发中的最重要组成之一,基于微细加工技术的微型机电系统(MEMS)已经成为众多研究机构和企业竞相投资的热门领域之一,其产品遍布工业、农业、医疗、 相似文献
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微细加工技术是精密加工技术的一个分支,是加工微小尺寸零件的多种技术方法的总称。是各种传统精密加工方法的延伸和半导体加工技术的进一步创新发展而来的一系列加工技术..微型机械与电子技术紧密结合,使种类繁多的微型器件相继问世,广泛地应用于人类生活的众多领域,.对工农业、信息、环境、生物医学、空间、国防等领域的发展将产生重大影响,微细加工技术的发展有着巨大的产业化应用前景…… 相似文献
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A review on 3D micro-additive manufacturing technologies 总被引:1,自引:0,他引:1
Mohammad Vaezi Hermann Seitz Shoufeng Yang 《The International Journal of Advanced Manufacturing Technology》2013,67(5-8):1721-1754
New microproducts need the utilization of a diversity of materials and have complicated three-dimensional (3D) microstructures with high aspect ratios. To date, many micromanufacturing processes have been developed but specific class of such processes are applicable for fabrication of functional and true 3D microcomponents/assemblies. The aptitude to process a broad range of materials and the ability to fabricate functional and geometrically complicated 3D microstructures provides the additive manufacturing (AM) processes some profits over traditional methods, such as lithography-based or micromachining approaches investigated widely in the past. In this paper, 3D micro-AM processes have been classified into three main groups, including scalable micro-AM systems, 3D direct writing, and hybrid processes, and the key processes have been reviewed comprehensively. Principle and recent progress of each 3D micro-AM process has been described, and the advantages and disadvantages of each process have been presented. 相似文献
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Electrical discharge machining (EDM) is one of the most promising non-traditional micro-scale machining methods. Because several operating parameters that are insignificant in macro EDM cannot be neglected during micro EDM process, models derived from the macro EDM process may be inappropriate at the micro scale. This paper contains a comprehensive review of size effects in traditional micro-machining and characteristics specific to micro EDM compared to macro EDM techniques. The very concept of size effects in micro EDM is thoroughly defined and three categories of effects are presented: material microstructure, processing parameter and thermal conduction size effects. Future potential research directions on the subject are also summarized. We assert that careful research and precise attention must be given to size effects in micro EDM. Size effect information especially benefits the machining speed and machining precision of micro EDM. 相似文献
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The most used processes for generation of high aspect ratio microchannels are Nd: YAG laser technology on silica substrate and ultra violate lithography (UV-LIGA) process on metals. There are a few micromachining technologies such as micro mechanical milling, micro electro discharge machining (EDM) and electrochemical micromachining (EMM) for production of high-aspect-ratio micro features on highly stressed and anticorrosive metal like stainless steel. This paper discusses the micro fabrication of high aspect ratio micro features at the intended location on high strength stainless steel sheet of very small thickness to high thickness with highest average aspect ratio 14.33 achieved during microchannel generation by EMM with the help of coated microtool. Mathematical model relating aspect ratio with various parameters and machining conditions is derived to explore the ways to increase the aspect ratio of micro features. Experimental investigations were carried out to know the effect of vibration of microtool, frequency of pulsed voltage, microtool tip shape, thickness of work piece and non-conducting layer coated microtool on high aspect ratio micro features. Vibration of microtool with very small amplitude improved the stability of micromachining due to improved flow of electrolyte. 相似文献
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基于金刚石刀具建立能在溶液中加工微小结构的微加工系统,在一端为硝基的四氟化硼芳烃重氮盐溶液(NO2 C6H4N2BF4)中用该系统切削硅片,利用机械与化学结合的方法使得芳香烃分子和切削过的硅片之间以共价键连接,实现硅表面的“成形并功能化”的一步完成,为纳米尺度功能化结构的构筑提供一定的试验基础。用扫描电子显微镜(Scanning electronic microscopy,SEM)表征不同切削力下的微结构表面形貌图,为下一步在溶液中“成形并功能化”硅表面提供好的基底。用X射线光电子能谱(X-ray photoelectron spectroscopy,XPS )和原子力显微镜(Atomic force microscopy,AFM)分别研究组装时间和切削速度对切削处生成自组装单层膜(Self-assembly monolayer,SAMs)质量的影响,总结出本试验条件下切削力为20 mN,组装时间为12 h左右,切削速度为500 nm/s的时候组装膜表面质量较好。并用AFM对自组装膜的纳米摩擦性能进行检测,证明组装前后硅基底表面的化学组成发生了变化,组装后SAMs表面的摩擦力较大。 相似文献
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Wang Li Wang Quandai Hao Xiuqing Ding Yucheng Lu Bingheng 《The International Journal of Advanced Manufacturing Technology》2010,51(1-4):155-162
In this work, the influence of electrode surface patterning on shape evolution in through-mask electrochemical micromachining (EMM) process is investigated numerically and experimentally. With finite element method, the anodic dissolution process is predicted and the etching behavioral trends under various parameters involving spacing and opening ratio, mask aspect ratio, and the etched feature aspect ratio have been identified and interpreted in which the etched depth non-uniformity is mostly ascribed to the current aggregate effect due to surface patterning on substrate. The validation experiment is conducted and the procedure of island formation and disappearing gradually along with etching progress in the center of the etched region is observed, which is in good agreement with the numerical calculation prediction. With the combination of experiments and numerical simulation, the optimized electroetching conditions and the formulation of the electrolyte in through-mask EMM are achieved, with which the ordered microstructures with a feature size down to 15 μm and smooth etched surface in large scale are obtained. 相似文献
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C.-L. Kuo J.-D. Huang H.-Y. Liang J.-D. Huang 《The International Journal of Advanced Manufacturing Technology》2003,21(10-11):796-800
A fabrication technique for 3D metal microstructures using hybrid process integrated micromachining and welding on a workstation is described in the paper. The system uses a micro-EDM (micro electro-discharge machining) process to fabricate microparts, and Nd-YAG laser welding to microassemble these microparts precisely. A diverse pattern of 3D metal microstructures or micromoulds can be attained via further machining procedures controlled by a CAD/CAM path after assembling. Since the product is completed in one integrated manufacturing process, some particular problems resulting from their small dimensions can be overcome, e.g. their high failure sensitivity, and the required micro-precision in the microassembly process. Using these procedures, diverse patterns, and high aspect ratios and high joint strength microstructures can be created precisely. To illustrate the microassembly strategies and procedures, a diverse pin–plate metal microstructure has been used and discussed in the study. It requires that the perpendicular tolerance between pin and plate, and the parallel tolerance between pins are good, and the twisting strength at the joint is strong. A diverse feature on the top of the pin was then further machined as a square, or hollow construction having an equiangular partition. 相似文献
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聚合物基表面微结构在软体机器人、柔性电子器件、仿生机械、生物医学、组织工程等领域有着广泛的应用,将逐面式制造技术应用于聚合物基表面微结构的制造过程可解决传统微压印、光刻、逐点和逐线式制造方法加工周期长、效率低、大面积表面微结构制造脱模难等问题。发展聚合物基表面微结构的逐面式制造技术是当前先进制造技术的研究热点之一,具有广阔的应用前景。首先在阐述了常见的聚合物基表面微结构设计及其制造材料的基础上,重点论述了光刻、纳米压印、数字光投影式3D打印、能场辅助制造、自组装制造等五类逐面式成形制造技术方面的最新研究进展,包括各种制造技术的制造原理、工艺特点及表面微结构的典型应用等。最后,总结预测了聚合物基表面微结构设计、制造及应用方面的发展趋势,并对聚合物基表面微结构的逐面式成形制造技术的未来发展进行了展望。 相似文献
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根据感应耦合等离子(Inductively coupled plasma,ICP)刻蚀的机理,针对热氧化硅薄膜微拉伸梁的结构特点,研究ICP刻蚀制作3D微拉伸梁结构的工艺并解决其中的难点问题。介绍ICP刻蚀工艺参数对刻蚀质量的影响,包括存在的微负载效应和深宽比效应。详细介绍热氧化硅薄膜微拉伸梁的制作,其关键步骤是双掩膜两次ICP刻蚀形成阶梯状窗口结构,并在硅衬底表面形成释放了的热氧化硅薄膜梁。利用ICP刻蚀对单晶硅的高选择性,此制作工艺适用于各种薄膜的微拉伸梁制作。 相似文献