Simplified anode architecture for PEMFC systems based on alternative fuel feeding: Experimental characterization and optimization for automotive applications

The need to reduce PEMFC systems cost as well as to increase their durability is crucial for their integration in various applications and especially for transport applications. A new simplified architecture of the anode circuit called Alternating Fuel Feeding (AFF) offers to reduce the development costs. Requiring a new stack concept, it combines the simplicity of Dead-End Anode (DEA) with the operation advantages of the hydrogen recirculation. The three architectures (DEA, recirculation and AFF) are compared in terms of performance on a 5-kW test bench in automotive conditions, through a sensitivity analysis. A gain of 17% on the system efficiency is observed when switching from DEA to AFF. Moreover, similar performances are obtained both for AFF and for recirculation after an accurate optimization of the AFF tuning parameters. Based on DoE data, a gain of 25% on the weight of the anodic line has been identified compared to pulsed ejector architecture and 43% with the classic recirculation architecture with blower only (Miraï).     

Preparation and balanced mechanical properties of solid and foamed isotactic polypropylene/SEBS composites

This study presents a self-designed foaming apparatus and routes to manufacture foamed isotactic polypropylene (iPP) blends with uniform and dense cells, using styrene-ethylene-butadiene-styrene (SEBS) block copolymer as toughening additive. The addition of SEBS can clearly enhance the impact strength of solid iPP, iPP blends with a 20 wt% SEBS has obtained high notched impact strength of 75 kJ/m², which is ca. 16 times larger than that of neat iPP. Relatively fine microcellular iPP-SEBS foams with the average cell size of several micrometers, and the cell density of 10⁹ cells/cm³ were fabricated using a batch foaming procedure. Moreover, using our self-designed mold and compression foaming method, iPP-SEBS foams with balanced mechanical properties were produced. With the increasing of SEBS, tensile strength and flexural strength were slightly decreased, but the impact strength was increased clearly. The balanced mechanical properties between stiffness and toughness were achieved after compression foaming.     

一种人形机器人气动导航主动控制系统

为解决人形机器人导航控制智能化水平较低,自适应程度不高的问题,设计了一种基于北斗导航的人形机器人气动导航主动控制系统。建立了人形机器人运动学数学模型,研发了机器人气动导航控制系统,通过国家2000坐标下导航实验,对模型和系统进行了实验验证。结果表明:建立的运动学数学模型和导航控制算法是合理的,研发的气动导航主动控制系统可满足人形机器人的气动导航主动控制要求,有效提升了人形机器人导航控制的智能化程度。     

Effects of operating conditions on cell performance of PEM fuel cells with conventional or interdigitated flow field

In this work, the influences of various operating conditions including cathode inlet gas flow rate, cathode inlet humidification temperature, cell temperature, etc. on the performance of proton exchange membrane (PEM) fuel cells with conventional flow field and interdigitated flow field are experimentally studied. Experimental results show that the cell performance is enhanced with increases in cathode inlet gas flow rate, cathode humidification temperature and cell temperature. However, as cell temperature is higher than or equal to anode humidification temperature, the cell performance is deteriorated due to failure in humidification of the cell. Comparison between interdigitated flow field and conventional flow field shows that the former provides higher cell performance and remarkably reduces fuel consumption for efficient diffusion of the fuel gas to the diffuser layer. As air is used as the cathode inlet gas, PEM fuel cell with interdigitated flow field can obtain preferable limiting current density, and the optimal power is about 1.4 times as that of the cells with conventional flow field. Rib and shoulder areas are more advantageous to electrochemical reaction in interdigitated flow field; hence a large flow field area ratio degrades the better performance area and thus the cell performance. But too small flow field area ratio also deteriorates the cell performance due to the decrease in effective reaction area. Theoretically, the flow field area has an optimum value, i.e., 50.75% in this work, providing higher performance than 66.67%.     

Water and pressure effects on a single PEM fuel cell

A fuel cell is a promising energy conversion system that will eventually become the first-choice for producing power because of its clean or zero-emission nature. A steady-state, two-dimensional mathematical model with pressure and phase change effects for a single PEM fuel cell was developed to illustrate the inlet humidification and pressure effects on proton exchange membrane (PEM) fuel cell performance. This model considers the transport of species along the channel as well as water transfer through the membrane. It can be used to predict trends of the following parameters along the fuel cell channels: mole number of liquid water and water vapor, pressure, temperature, density, viscosity, velocity, saturation pressure, pressure drop, vapor mole fraction, volume flow rate, required pumping power and current density.     

工程车辆翻车保护结构动态设计方法

以某ZL80型装载机两柱式翻车保护结构(ROPS)为例,在动态仿真和试验的基础上,结合ISO 3471标准要求,提出一种基于人体损伤的翻车保护结构设计方法。该设计方法以事故再现的方式来分析车辆翻车事故中,司机与车辆的运动状态和损伤状况,并以此为依据进行翻车保护系统安全性设计。结果显示:满足静态试验标准的ROPS不能确保佩戴安全带的司机生命安全;ROPS在能确保动态滚翻过程中不侵入人体生存空间的前提下,其刚度越小,假人的损伤值和损伤风险概率也越小;针对两柱式ROPS,应保证其立柱和支腿具有适当的刚度。     

Investigation on cold start of polymer electrolyte membrane fuel cells with different cathode serpentine flow fields

The flow velocity and pressure distribution of the three cathode flow fields are simulated in this study. Larger pressure drop and more rapid flow rate reduce residual water, resulting in minimal ice formation during the cold start process. The simulation results show that the single variable cross section serpentine flow field has the largest pressure drop and the most rapid flow rate.The evolution of the temperature and the segment current density characteristics of three different cathode flow fields during cold start process is studied by printed circuit board technology. The results show that the 2 to 1 serpentine flow field has the best cold start performance and the best current density uniformity when cold start at constant voltage mode above −5 °C. However, the single variable cross section serpentine flow field has the best performance when cold start temperature is below −5 °C. Based on these results, cold start at −30 °C can be realized in 97s by using hot antifreeze liquid.     

Economic energy management strategy design and simulation for a dual-stack fuel cell electric vehicle

This paper presents the design and simulation validation of two energy management strategies for dual-stack fuel cell electric vehicles. With growing concerns about environmental issues and the fossil energy crisis, finding alternative methods for vehicle propulsion is necessary. Proton exchange membrane (PEM) fuel cell systems are now considered to be one of the most promising alternative energy sources. In this work, the challenge of further improving the fuel economy and extending the driving range of a fuel cell vehicle is addressed by a dual-stack fuel cell system with specific energy management strategies. An efficiency optimization strategy and an instantaneous optimization strategy are proposed. Simulation validation for each strategy is conducted based on a dual-stack fuel cell electric vehicle model which follows the new European driving cycle (NEDC). Simulation results show that a dual-stack fuel cell system with proposed energy management strategies can significantly improve the fuel economy of a fuel cell vehicle and thus lengthen the driving range while being able to keep the start-stop frequency of the fuel cell stack within a reasonable range.     

Cell voltage monitoring All-in-One. A new low cost solution to perform degradation analysis on air-cooled polymer electrolyte fuel cells

In this work, a new low-cost and high-performance system for cells voltage monitoring and degradation studies in air-cooled polymer electrolyte fuel cells has been designed, built and validated in the laboratory under experimental conditions.This system allows monitoring in real time the cells’ voltages, the stack current and temperature in fuel cells made of up to 100 cells. The developed system consists of an acquisition system, which complies with all the recommendations and features necessary to perform degradation tests. It is a scalable configuration with a low number of components and great simplicity. Additionally, the cell voltage monitoring (CVM) system offers high rate of accuracy and high reliability and low cost in comparison with other commercial systems.In the same way, looking for an "All-in-One" solution, the acquisition hardware is accompanied by a software tool based on the "plug and play" philosophy. It allows in a simple way obtaining information from the cells and performing a degradation analysis based on the study of the polarisation curve. The different options and tools included in the CVM system permit, in a very intuitive and graphical way, detecting and quantifying the cell degradation without the need of isolating the stack from the system.Experimental tests carried out on the system validate its performance and show the great applicability of the system in cases where cell faults detection and degradation analysis are required.     

Cold-start icing characteristics of proton-exchange membrane fuel cells

Understanding the icing characteristics of proton-exchange membrane fuel cells (PEMFCs) is essential for optimizing their cold-start performance. This study examined the effects of start-up temperature, current density, and microporous layer (MPL) hydrophobicity on the cold-start performance and icing characteristics of PEMFCs. Further, the cold-start icing characteristics of PEMFCs were studied by testing the PEMFC output voltage, impedance, and temperature changes at different positions of the cathode gas diffusion layer. Observation of the MPL surface after cold-start failure allowed determination of the distribution of ice formation at the catalytic layer/MPL interface. At fuel cell temperatures below 0 °C, supercooled water in the cell was more likely to undergo concentrated instantaneous freezing at higher temperatures (−4 and −5 °C), whereas the cathode tended to freeze in sequence at lower temperatures (−8 °C). In addition, a more hydrophobic MPL resulted in two successive instantaneous icing phenomena in the fuel cell and improved the cold-start performance.