基于3D打印技术复制砂浆节理的剪切试验及峰值抗剪强度模型

为进一步研究节理三维形貌特征与节理峰值抗剪强度的关系,首先采用巴西劈裂试验获取了自然劈裂岩石表面,通过三维扫描技术获取了节理面形态的高精度点云,通过逆向建模得到了自然岩石表面的立体模型,结合3D打印技术制作出了与自然岩石表面一致的PLA模具,以3D打印获得的底模通过水泥砂浆浇筑了含有自然结构面形貌的相似节理面试样。PLA模具与复制材料差异较大,复制材料在凝结过程中不易与PLA模具黏结,进而使脱模过程较为方便,不会破坏节理面。同时PLA模具可重复进行相似材料复制工作,具有可重复使用的优点。然后进行了具有5组形貌面的20个水泥砂浆节理面在4种不同法向荷载情况下的结构面剪切试验,得到了结构面剪切位移-荷载曲线。研究了结构面峰值抗剪强度、峰值位移、剪切刚度影响因素。节理经过剪切后形貌面出现不同程度的磨损,其磨损范围与等效高差分布范围基本一致,并且在等效高差为剪断破坏模式且成片的区域磨损较为严重。在新粗糙度指标基础上提出了新的峰值抗剪强度模型,经试验对比显示出新模型的有效性。在新模型基础上提出了一个简化模型。对比发现新模型简化后其计算精度较新模型有所降低但由于所需参数减小计算较为方便,新模型简化结果精度虽然有所下降但是还是比Barton公式精度高。     

某铜冶炼渣选矿厂SAB流程磨机衬板与钢球优化实践*

目前大多数铜冶炼渣选矿厂采用半自磨机—球磨机流程（SAB流程）进行粉磨作业，由于铜冶炼渣硬度大、性脆、易碎难磨，磨机衬板及磨矿介质消耗较大。针对某铜冶炼渣选矿厂开展了SAB流程衬板和钢球的优化研究。结果表明：①半自磨机用压条型铬钼钢衬板替代整体式锰钢衬板，使用寿命提高106.67%；球磨机用橡胶衬板替代锰钢衬板，使用寿命提高30%以上；检修强度大幅度降低，设备运转率明显提高。②半自磨机和球磨机由添加铸造钢球变更为锻造钢球，失圆率大幅降低；半自磨机补加球球径由120 mm调整为140 mm，增强了冲击破碎效果；球磨机补加钢球球径由60 mm调整为50 mm，磨矿浓度从75%提高到80%，研磨效果得到改善。③在磨矿细度保持不变的情况下，系统台时处理能力提高15.55%，钢球消耗降低26.32%，电力单耗降低26.67%，单位磨矿成本降低29.07%。企业经济效益和社会效益得到显著提高，对同行业具有一定的参考价值。     

上榆泉煤矿煤泥水多参数在线检测系统应用研究

针对上榆泉煤矿煤泥水性质参数人工检测周期长、误差大、滞后性严重的问题,采用多参数传感器和PLC,开发了煤泥水多参数在线检测系统。经过8 h稳定运行,平均结果显示该厂煤泥水参数为pH值为7.71、浓度9.45%、中值直径(D50)39.56μm、流量2 440 m3/h、水质硬度428.94 mg/L,与人工检测结果相一致。应用结果表明,该检测系统能够实现煤泥水多参数在线监测和数据分析功能,使煤泥水的处理更高效。     

金属多孔材料喷墨制备法的研究与进展

喷墨三维打印作为金属增材制造技术的一种重要方法,已广泛应用于金属多孔材料的制备,具有成本低、操作简单、成型材料范围广、孔结构设计灵活性大,较好的制件精度和结构精细度等优点.系统地总结了钛及钛合金、不锈钢、镍基合金、铝合金等多孔材料喷墨三维打印技术制备工艺与组织结构的国内外最新研究进展、目前存在的问题,以及应用前景.     

Preparation of molecularly imprinted fluorescence sensor based on carbon quantum dots via precipitation polymerization for fluorescence detection of tetracycline

A facile and effective method was proposed to prepare the molecularly imprinted fluorescence sensor with carbon quantum dots, which were modified vinyl groups by acrylic acid on the surface. The obtained fluorescence composite material was investigated by transmission electron microscope and Fourier transform infrared spectra. After the experimental conditions were optimized, a linear range of 1.0–60 μmol L⁻¹ was obtained and the detection limit was 0.17 μmol L⁻¹. The novel fluorescence sensor can be successfully used to detect tetracycline in real samples. This study provides a convenient strategy for selective recognition and rapid detection of tetracycline in the complex environment.     

基于UG的正交车铣加工回转体表面微观残留仿真

正交车铣加工的回转体表面由铣刀与工件的复合相对运动形成,其形成机理独特,多个参数影响其表面微观形貌。为研究切削参数对正交车铣回转体表面微观残留的影响,基于UG建立了正交车铣回转体表面的仿真加工方法,并通过Vericut构建了虚拟五轴车铣加工环境,由此仿真研究了周向每齿进给量对正交车铣回转体表面微观残留的影响,发现已加工表面微观残留高度随周向每齿进给量增加显著增大。     

Structural,morphological, dielectric and magnetic properties of Zn-Zr co-doping yttrium iron garnet

In this study, yttrium iron garnet co-doped with Zn and Zr atoms with a chemical formula Y₃Zn_xZr_xFe_(5−2x)O₁₂ (x = 0.0-0.3) has been successfully prepared by the solid-state reaction method. The effects of doping concentration on the microstructure, crystal structure, magnetic properties, and dielectric properties of Y₃Zn_xZr_xFe_(5−2x)O₁₂ were investigated. The microstructure analysis indicates that co-doping of YIG with Zn and Zr can effectively reduce the grain size of the ceramic. The crystal structure results reveal that the doping concentration of Zn–Zr has substantial influence on the lattice parameters of YIG, such as, increases the lattice constant, crystal cell size, and interplanar spacing. However, the second phase of ZrO₂ appears once x ≥ 0.15. Additionally, the dielectric properties of YIG ferrite can be regulated using this Zn–Zr co-doping method. Zn–Zr co-doping can improve the dielectric stability and reduce the dielectric loss at high temperature. The magnetization measurement shows that the saturation magnetization is stabilized at x < 0.15, and the magnetic loss is decreased with the increase in the doping concentration. Overall, the findings show that the ceramic with x = 0.1 exhibits better properties included high saturation magnetization (24.607 emu/g), low magnetic loss (0.0025 @ 1 MHz), and relatively low dielectric loss (496 @ 400°C).     

Effects of ethylene-octene copolymer (POE) on the brittle to ductile transition of high-density polyethylene/POE blends

Three kinds of ethylene-octene copolymers (POE) were melt-blended with high-density polyethylene (PE-HD) in different proportions. Detailed characterizations were conducted to analyze their structural differences of POE and its effects in toughening PE-HD. The higher molecular weight POE can improve the toughness of PE-HD. 60:40 PE-HD/POE is elongated to break up to 700% while impact strength is 84.7 kJ/m² at −30°C, which is 21-fold of PE-HD. In the brittle to ductile transition (BDT) during impact, the fracture mechanism changes from the crazing mode to the shear yield-plastic deformation mode. The BDT temperature decreases as the POE molecular weight and its content increase. The interface strength in tension is estimated to access their effects. The Boltzmann-type models were successfully extended to describe the typical S-shaped curves in BDT of notched impact strength vs POE content or temperature. The supplementary decay model is suggested for the attenuation in toughening. Transition map in impact is proposed to select the use range of composition (c ) and temperature (T ) for high toughness. The curves are converted into 3D graph of T -c -impact strength for illustrating their coupling-separate effects, and further into the contour map of impact strength in T -c space for finding their partial equivalence.     

Tuning effect of silicon substitution on magnetic and high frequency electromagnetic properties of R2Fe17 and their composites

In this work, we report the tuning effect of the Si substitution on the magnetic and high frequency electromagnetic properties of R₂Fe₁₇ compounds and their paraffin composites. It is found that the introduction of Si can remarkably improve the magnetic and electromagnetic properties of the R₂Fe₁₇ compounds, making the R₂Fe_17–xSi_x-paraffin composites excellent microwave absorption materials (MAMs). By introducing the Si element, their saturation magnetizations decrease slightly, while much higher Curie temperatures are obtained. Furthermore, better impedance match is reached due to the decrease of the high-frequency permittivity ε′ by about 40%–50%, which finally enhances the performance of the microwave absorption. The peak frequency (f_RL) of the reflection loss (RL) curve moves toward high frequency domain and the qualified bandwidth (QB, RL ≤ ?10 dB) increases remarkably. The maximum QB of 3.3 GHz (12.0–15.3 GHz) is obtained for the Sm_1.5Y_0.5Fe₁₅Si₂-paraffin composite (d = 1.0 mm) and the maximum RL of ?53.6 dB is achieved for Nd₂Fe₁₅Si₂-paraffin composite (d = 2.2 mm), both surpassing most of the reported MAMs. Additionally, a distinguished dielectric microwave absorption peak is observed, which further increases the QB in these composites.     

某污水处理厂MBR膜系统改造与运行管理

某污水处理厂设计规模为10万t/d,采用AAO+MBR工艺,设计出水水质满足《城镇污水处理厂污染物排放标准》(GB 18918-2002)一级A标准。由于运行时间较长,MBR运行系统存在产能下降、膜丝断丝脱落、污堵和清洗频次以及强度增加等问题,严重影响正常生产运行。针对MBR系统运行中存在的问题,文中提出具体改造建议,并总结运行经验,进一步优化MBR膜系统的运行维护管理,为其他污水厂MBR膜系统运行问题提供解决思路和维护管理经验。