Simulation and energy optimization of the stabilizer tower of a pyrolysis gasoline hydrogenation unit

Energy optimization of second distillation tower of a pyrolysis gasoline hydrogenation unit has been studied by the thermal cycle of vapor recompression method. The mentioned cycle is connected to the second distillation tower of the stabilizer of pyrolysis gasoline, and the results are found promising. The composite pinch curve for both the current and the optimized methods are shown. Moreover, an increase in the heat transfer rate in heat exchanger E-1014 causes energy recovery in reboiler. According to simulation results, by vapor recompression to 1970 kPa and using this heat source for thermal integration, condenser and reboiler’s energies are decreased by 56.93 and 30.4 percentage, respectively.     

Optimum section selection procedure for horizontal axis tidal stream turbines

Stochastic behavior of renewable energy sources forces designers to optimize the energy converters for the purpose of capturing the maximum amount of available energy. The performance of horizontal axis wind and tidal turbines mainly depends on the geometrical properties such as chord and twist distributions and also the types of sections which are utilized along the blade. The purpose of presented paper is introducing a procedure which can be utilized in order to select the optimum sections for horizontal axis tidal turbines for the purpose of increasing the turbine performance. The presented procedure also can be applied for horizontal axis wind turbines. For the purpose of evaluating the performance of the proposed method, two design types (chord and twist distributions) of tidal turbines are selected as case studies. Power coefficient is considered as objective function, and three types of hydrofoils namely NACA63-8xx, NACA44xx, and RISO-A1-xx are selected as candidate solutions. A blade element momentum theory model is used for calculating the power coefficient. The discrete ant colony optimization algorithm is selected as optimization tool. The results indicate that the utilization of the proposed method will considerably decrease the required process time for obtaining the optimum sections across the blade span, and also it is shown that using different types of sections across the blade span can increase the power coefficient of the turbine. The importance of the proposed method will be significant when various types of hydrofoils and airfoils can be considered as candidate sections across the blade span.

     

Efficiency evaluation of the photocatalytic degradation of zinc oxide nanoparticles immobilized on modified zeolites in the removal of styrene vapor from air

Styrene monomer is a volatile organic compound that has many applications in plastics, rubber, and paint manufacturing industries. Exposure to styrene vapor has certain effects, including suppression of the central nervous system, loss of concentration, weakness and fatigue, and nausea and there is a possibility of carcinogenesis in long-term exposure. Therefore, it is necessary to control and eliminate this vapor. The aim of this study was to investigate the performance of zinc oxide nanoparticles on modified natural zeolites in removing styrene vapor from the air. Natural zeolites of clinoptilolite were modified using hydrochloric acid and diphenyldichlorosilane. Next, zinc oxide nanoparticles with different ratios of 3, 5, and 10 wt% were stabilized on the zeolites. To determine their characteristics, samples were used from BET, SEM and XRD analyses. The input styrene concentration and the ratio of nanoparticles stabilized on zeolites were studied as effective functional parameters on the removal process. The efficiency results of natural zeolites (Ze) and modified zeolites (Mze) in styrene adsorption from the air show that the styrene breakthrough in the bed of MZe compared to that of Ze increases approximately two times. Also, the results showed that the removal by the process of UV/MZe-ZnO 3%, UV/MZe-ZnO 5%, and UV/MZe-ZnO 10%, was 36.5%, 40%, and 26%, respectively. From the results it can be concluded that MZe can increase the efficiency of photocatalytic degradation. Clinoptilolites of Iran can be used as an adsorbent to remove polluted air in industries that have low concentrations and flow rates.     

Rheological and thermal stability of novel weak gels based on sulfonated polyacrylamide/scleroglucan/chromium triacetate

The present study deals with weak gels based on sulfonated polyacrylamide (SPA)/scleroglucan (SC)/Cr³⁺ with an exceptional thermal stability in electrolyte media. The rheological results showed that on increasing the SC concentration the shear viscosity and storage modulus of the SPA/SC/Cr³⁺ system were increased and the dependence of the storage modulus on frequency became weaker. The yield stress of the SPA/SC/Cr³⁺ system was higher than that of the corresponding SPA/SC system. The thermochemical stability increased with increasing relaxation time. The SPA/SC/Cr³⁺ semi‐interpenetrating network exhibited the lowest viscosity loss in electrolyte media; therefore this system may be a potential candidate for enhanced oil recovery applications. © 2016 Society of Chemical Industry     

Effect of modified single‐wall carbon nanotubes on mechanical and morphological properties of thermoplastic elastomer nanocomposites based on (polyamide 6)/(acrylonitrile butadiene rubber)

Thermoplastic elastomer nanocomposites based on acrylonitrile butadiene rubber (NBR) and polyamide 6 (PA6), with acid functionalized single‐wall carbon nanotubes (SWNT), were prepared via a direct melt‐mixing process in an internal mixer. The influence of SWNT content (0, 0.5, 1, 1.5) on morphological properties of PA6/NBR with different ratios (80/20, 70/30, 60/40) were then investigated. Characterization of nanocomposites was conducted by using transmission electron microscopy, scanning electron microscopy, differential scanning calorimetry, and mechanical properties. Scanning electron microscopy micrographs proved the droplet‐matrix blend morphology in which the size of NBR droplets decreased as the SWNT loading increased, suggesting dispersion of SWNT in the PA6 phase. It was further proved by transmission electron microscopy images, showing homogenous dispersion of SWNT in the PA6 phase. Differential scanning calorimetry results showed a slightly reduced percentage of crystallinity in samples containing SWNT. The mechanical properties of nanocomposites indicated an enhancement in tensile strength, modulus, and hardness on increasing SWNT content. J. VINYL ADDIT. TECHNOL., 22:336–341, 2016. © 2014 Society of Plastics Engineers     

Structure–property relationships in ternary polymer blends with core–shell inclusions: revisiting the critical role of the viscosity ratio

Structure–property relationship in typical polypropylene/polycarbonate/poly[styrene-b-(ethylene-co-butylene)-b-styrene] (PP/PC/SEBS) ternary blends containing maleated SEBS (SEBS-g-MAH) was investigated. Three grades of PC with different melt viscosities were used, and changes in blend morphology from PC/SEBS core–shell particles partially surrounded by SEBS-g-MAH to inverse SEBS/PC core–shell particles in PP matrix were observed upon varying the viscosity ratio of PC to SEBS. It was found that the viscosity ratio completely controls the size of the core–shell droplets and governs the type, population, and shape of the dispersed domains, as evidenced by rheological, mechanical, and thermomechanical behavioral assessments. Dynamic mechanical analysis of samples with common (PC–SEBS) and inverse (SEBS–PC) core–shell particles revealed that they show completely different behaviors: blends containing PC–SEBS presented a higher storage and loss modulus, while blends containing SEBS–PC exhibited a lower β-transition temperature. Moreover, ternary blends with PC cores showed the highest Young’s modulus values and the lowest impact strength, due to the different fracture modes of the blends containing PC–SEBS and SEPS–PC core–shell droplets, which present debonding and shell-fracture mechanisms, respectively. Morphological observations of blends with high-molecular-weight PC demonstrated the presence of detached droplets and rods of PC in the PP matrix, along with composite core–shell and rod-like particles. Micrographs of the fracture surfaces confirmed the proposed mechanisms, given the presence of stretched (debonded) PC (SEBS) cores encapsulated by SEBS (PC), which require more (less) energy to achieve fracture. The correlation between the mechanical and morphological properties proves that decreasing core diameter and shell thickness has positive effects on the impact strength but decreases the Young’s modulus.     

Numerical investigation of grooves effects on the thermal performance of helically grooved shell and coil tube heat exchanger

Heat exchangers are integral parts of important industrial units such as petrochemicals, medicine and power plants. Due to the importance of systems energy consumption, different modifications have been applied on heat exchangers in terms of size and structure. In this study, a novel heat exchanger with helically grooved annulus shell and helically coiled tube was investigated by numerical simulation. Helically grooves with the same pitch of the helical coil tube and different depth are created on the inner and outer wall of annulus shell to improve the thermal performance of heat exchanger. In the first section, thermal performance of the shell and coil heat exchanger with the helical grooves on its outer shell wall was compared with same but without helical grooves. At the second section, helically grooves created on both outer and inner wall of the annulus shell with different groove depths. The results showed that the heat exchanger with grooves on both inner and outer shell wall has better thermal performance up to 20% compared to the heat exchanger with grooves on only outer shell wall. The highest thermal performance achieves at lower flow rates and higher groove depths whereas the pressure drop did not increase significantly.     

Fault diagnosis of an automobile cylinder head using low frequency vibrational data

This paper proposes a vibration-based fault-diagnosis method for mechanical parts. This method, after algorithm development, only requires a single inexpensive test to inspect the part which could take as short as half a second. The algorithm is developed in three major stages, (i) exciting specimens without or with known faults using a controlled force and recording acceleration of a single point for a short time (ii) finding a signature for each faulty specimen, using Fourier transform and statistical analysis. (iii) Developing a multi-layer perceptron, as a mathematical model, using the results of stage (ii). The elements of a part signature are the inputs to the model. The location (and possibly size and shape factor) of the fault is model output. Stage (i) can be performed experimentally or alternatively with a validated FEM, one experiment or simulation per specimen. The proposed technique was examined to locate (isolate) a fault on an automobile cylinder head. The presented accuracy is considerable, and the data collected at fairly low frequency range (below 1200 Hz) were found to be sufficient for this technique. In the case study of this paper, possible fault locations are on a line; as a result, fault location has one dimension. It is shown that the technique can be extended to higher dimensions.