模具敏捷制造系统研究

针对模具设计制造过程复杂、条件苛刻和单件或小批量生产的特点 ,论述了模具产业发展敏捷制造技术的必要性。提出了模具敏捷制造系统框架和基于STEP与特征技术实现信息集成与过程集成的运行机制。阐述了基于Internet/Intranet的开放式可视化协同工作平台的模具敏捷制造实施方案。     

铈对中铝耐热铸铁抗氧化性能的影响

采用氧化增重法测定了含Ce中铝耐热铸铁在850℃时氧化动力学曲线，用SEM，X－ray对氧化膜表面的形貌，结构及氧化层－基体界面进行了观察分析，结果表明：Ce改变了中铝耐热铸铁氧化膜的结构和组成，提高了中铝耐热铸铁的抗氧化性能。     

退火温度对Ag/Cu层复合板分离强度的作用

对轧制复合的Ag Cu双金属薄板采用不同温度的退火处理 ,研究了结合面分离强度随退火温度变化的规律 ,讨论了影响分离强度的因素。结果表明 ,在 40 0℃以下随退火温度的升高 ,由于原子扩散及再结晶晶界的形成趋于充分而导致分离强度升高 ,40 0℃时分离强度达到最大值。当退火温度超过 40 0℃后 ,由于结合面的异类原子不等量对流而导致结合面形成空洞 ,从而使分离强度下降。 750℃退火时分离强度达到最低值。退火温度进一步上升到 80 0℃时可使结合面发生局部熔合 ,使分离强度又有小幅度回升     

铝合金铸轧组织的物理模拟

设计了铝合金铸轧工艺模拟的实验装置，研究了在该试验条件下，铝合金变形组织与工艺参数的关系。结果表明：按照本试验的设计，在夹头通水冷却的Gleeble-1500热模拟机上能够得到铝的“人”字形特征的柱状晶组织，实现铸轧组织的物理模拟过程。铝合金模拟铸轧的显微组织对外力施加的应变速率很敏感：Ё=0．125s^-1时，变形开始与凝固过程发生耦合，铸轧组织发生转变；应变速率增大至Ё=0．300s^-1时，铸轧柱状晶发生等轴化。铸轧组织的形成主要是变形作用于未凝固的液相，引起质量和热量的分布状态发生改变所致。提高铸轧速度，有利于铸轧组织的形成和铸轧柱状晶的等轴化，并且使所需的轧制力减小，有利于铸轧工艺的优化。     

PREPARATION OF TiN FILMS BY N_2 ASSISTED Xe~+ ION BEAM ENHANCED DEPOSITION AND THEIR MECHANICAL PROPERTIES

A new method for preparation of hard TiN films has been developed by using electronbeam evaporation-deposition of Ti and bombardment with 40 keV Xe~+ ion beam ina N_2 gas environment.The synthesized TiN films were superior to PVD and CVDones in respects of improved adhesion to substrate and low preparing temperature.Theyexhibited good wear resistance and high hardness up to 2200 kg/mm~2.Some industrialapplications have been reported.     

THERMODYNAMICS OF BAINITIC TRANSFORMATION IN Cu-24 at.-% Al ALLOY

Two driving forces △G~((β_1)+α')and △G~(β_1→β_2+α)for the bainitic transformation have been calcu-lated for Cu-24 at.-% Al alloy.Results reveal △G~(β_1→α')>0 within the transformation tem-perature range 600—750 K.Therefore,the bainitic transformation cannot be initiated by theβ_1→α' shearing mechanism.On the other hand,the driving force △G~(β_1→β_2+α)to produce 5% ofthe α becomes negative only when the composition of the α satisfiesx_(Al)~α≤0.204 at 700 K or x_(Al)~α=0.209 at 750 K.So the bainitic transformation can only proceedby β_1→β_2+α diffusional reaction with different diffusion amount at different temperatures.     

Structural stability of single-layered LaNi4.25Al0.75 film and its electrochemical hydrogen-storage properties

AB5-based hydrogen storage thin fdms （LaNi4.25Al0.75）, deposited on Cu substrate by dc magnetron sputtering were investigated in this study. X-ray diffraction （XRD） revealed that the microstructure of the layer was in crystal form. SEM and AFM analyses proved that the film appeared to be rather rough with numerous randomly sized pores of approximately 15-40 in nm diameter. Structural stability of the film was examined by the combined analyses of DSC, XRD, and SEM, which indicated that this film maintained its structural stability below 500 K or so, and a network structure was observed on the film after being heated at 700 K for 30 min. Electrochemical hydrogen-storage properties of the films were investigated by simulated battery tests. It was found that single-layered LaNi4.25A10.75 film exhibited electrochemical hydrogen-storage properties similar to typical AB5 alloys in bulk, and the maximum discharge capacity of the film was about 220 mAh/g. After 20 charge/discharge cycles, small needle-shaped aluminium oxide was formed on some fractions of the film surface.     

Effect of pulse parameters on microstructure of joint in laser beam welding for SiC_p/6063 composite

1　INTRODUCTIONSiC particlesreinforcedcomposites ,thankstotheirlowcostsandhighlevelofstructuralproperties ,areshowingtheirpotentialincivilandmilitaryappli cation .SiC particlesreinforcedaluminummatrixcomposites wideapplicationinaerospaceandautomo tiveareattributedtotheirperformanceofhighspecif icstrength ,highspecificstiffness ,highelasticmodu lusandexcellentwearresistance .Thecoefficientofthermalexpansionandthermalconductivitycanberegulatedbychangingthecontentandsizeofrein forcingparticl…     

复杂串联制造系统仿真器的研究

介绍了一种专用于复杂制造系统的仿真器，并着重介绍了该仿真器的结构与功能、仿真器的动态仿真原理、动画显示原理等。这种仿真器已成功地应用在上海柴油机股份有限公司D114系列柴油机机体生产线的规划设计中。     

中国熔模精密铸造展望

中国熔模精密铸造近10年来得到较大发展：2001年总产量达到27．4万t，总产约47．8亿元，占世界总产值的8％。需要做的工作：提高产品档次、增加合金种类、扩大企业规模和加强管理水平。