水洗羽绒废水处理工程的设计

采用气浮、水解酸化及生物接触氧化相结合的工艺处理水洗羽绒废水,处理规模2000m3/d,工程设计考虑了对羽绒的回收,生物处理后的废水经过滤后回用于水洗羽绒工艺的前段,投入运行后效果良好。     

设备修理试车磨合油再利用技术研究应用

设备大修理后试车磨合润滑油含有水和杂质,导致润滑油提前报废,研究试车磨合油的再利用技术,延长润滑油的使用寿命,节约成本,实现绿色循环经济。     

高氮钢激光电弧复合堆焊层的电化学腐蚀性能

采用电化学腐蚀方法研究了不同焊接参数对堆焊表层腐蚀行为的影响。研究结果表明,堆焊层耐蚀性随堆焊电流I、激光功率P、堆焊速度v的增大呈现先升高后降低的趋势;I=220 A,P=3.2 kW,v=0.8 m/min时,焊缝氮含量较高,试样表面钝化膜稳定性较好,抗点蚀能力最强。观察试样腐蚀形貌发现,I=260 A或v=0.6 m/min时,焊缝表面点蚀坑大而密集,并形成腐蚀沟,焊缝中的树枝晶有连续生长并向外扩展的趋势;P增至3.2 kW时,焊缝中的粗大柱状树枝晶变为均匀细小的条状枝晶,改善了耐蚀性。     

非一致曲率表面下的气压砂轮磨粒剪胀及加工试验研究#br#

针对软固结磨粒气压砂轮在加工异形曲面时,工件所受的切削力以及接触区内磨粒速度因工件曲率发生变化,导致工件不同曲率处材料去除量不均匀的问题, 基于修正的Rowe剪胀理论建立砂轮切削力模型,提出了非一致曲率表面下修正的气压砂轮材料去除模型。通过EDEM软件建立了软固结磨粒气压砂轮模型,分析了砂轮下压量为1.5 mm时工件曲率对接触力以及接触区内磨粒速度的影响。搭建气压砂轮加工试验平台,通过光整加工试验验证修正的材料去除模型。研究结果表明：修正的材料去除模型平均绝对值误差为0.095,而原始的材料去除模型平均绝对值误差为0.291,说明修正的材料去除模型可以用于气压砂轮抛光过程中的定量分析,且工件加工表面划痕明显减少。     

Cf/SiC复合材料低温铣削工艺优化研究

对超硬金刚石刀具低温铣削Cf/SiC复合材料进行工艺优化研究,主要研究聚晶金刚石刀具低温铣削Cf/SiC复合材料过程中,低温冷却介质(干冰、液氮)和冷却工艺参数(阀体出口压力和喷嘴喷射角度)对切削力、加工表面完整性和切屑的影响规律。研究表明:在干冰、液氮低温介质的冷却作用下,工件的加工表面质量得到了较大提高,主切削力显著降低。     

Stable and super‐low friction of amorphous carbon nitride coatings in nitrogen gas by using two‐step ball‐on‐disk friction test

Effect of running‐in process on friction behaviour of carbon nitride (CNx) coating in N₂ gas stream was investigated with a newly introduced two‐step ball‐on‐disk friction test, where the rubbed Si₃N₄ ball in the pre‐sliding (step 1) was replaced by a new CNx‐coated Si₃N₄ ball in the subsequent sliding stage under N₂ gas (step 2). The two‐step friction test is clarified to be a simple but effective technique for obtaining contact material combination of self‐mated CNx coatings and for achieving stable and low frictions of CNx coatings. Friction coefficients of CNx/CNx in N₂ gas stream decrease greatly from 0.07 without pre‐sliding to less than 0.025 in two‐step friction tests. The minimum friction coefficient of 0.004 was obtained by introducing 500 cycles of pre‐sliding in ambient air. These stable and low frictions are attributed to the generation of self‐mated CNx coatings and the formation of a lubricious layer on the disk surface. Copyright © 2014 John Wiley & Sons, Ltd.     

A new application of giant reed waste material for ammonium removal

Excess nitrogen is one of the main causes of eutrophication in water bodies. In this study, the undesirable agricultural lignocellulosic material giant reed was used to remove ammonium ions from aqueous solutions. Batch experiments were conducted to investigate the effect of various parameters such as contact time, initial ammonium concentration, adsorbent dosage, pH, particle size, agitation rate and phosphate coexisting during the ammonium adsorption process. The ammonium sorption capacity of fibrous giant reed (FGR) at equilibrium was 12.49?mg?N/g with a maximum removal efficiency of 76% observed within 30?min at pH range of 6.5–9.5. Results revealed that the Freundlich isotherm model fitted better with the sorption process than the Langmuir model, and the adsorption process was well described by pseudo-second-order kinetic model. FT-IR analyses indicated that complexation and ion exchange could be the main mechanisms for the ammonium removal by FGR. Results revealed that FGR has a sorption capacity comparable to that of other natural sorbents with the advantage of greater availability with no cost.     

Kinetic study for phosphate removal from water by recycled date-palm wastes as agricultural by-products

The presence of excessive amounts of nutrients including phosphates in water is undesirable. They cause the deterioration of water quality and problems in many natural and engineering systems. The recycling of agricultural waste materials as biosorbents for contaminants removal provides a cheap and ecological means to reduce wastes. This study explored the use of date palm wastes for the effective removal of phosphate from aqueous solutions. Granular date stones (GDS) and palm surface fibres (PSF) as raw abundant waste materials were examined for PO₄ ^-3 removal from aqueous solution. The experimental work was performed in a batch mode to investigate the influence of initial phosphate concentration, contact time, and pH of solution on phosphate biosorption. The FT-IR spectra for the waste materials display many adsorption peaks, confirming the complex nature of the GDS and PSF. Phosphate percentage removal up to 87 and 85% were obtained at initial PO₄ ^-3 concentration of 50 mg as P/L using GDS and PSF, respectively. Due to their low cost and high capability, these types of waste can be used for cost-effective removal of phosphate from wastewater.     

Strong adsorption of phosphate by amorphous zirconium oxide nanoparticles

Phosphate removal is important in the control of eutrophication of water bodies. Adsorption is one of the promising approaches for the removal of phosphate, which could serve as a supplement for the biological phosphate removal process commonly used in the wastewater treatment industry to meet the discharge requirement when the biological performance is deteriorated from changes of operation conditions. Amorphous zirconium oxide nanoparticles were synthesized by a simple and low-cost hydrothermal process, and their phosphate removal performance was explored in aqueous environment under various conditions. A fast adsorption of phosphate was observed in the kinetics study, and their adsorption capacity was determined at about 99.01 mg/g at pH 6.2 in the equilibrium adsorption isotherm study. Commonly coexisting anions showed no or minimum effect on their phosphate adsorption performance. The phosphate adsorption showed little pH dependence in the range from pH 2 to 6, while it decreased sharply with the pH increase above pH 7. After adsorption, phosphate on these am-ZrO₂ nanoparticles could be easily desorbed by NaOH solution washing. Both the macroscopic and microscopic techniques demonstrated that the phosphate adsorption mechanism of am-ZrO₂ nanoparticles followed the inner-sphere complexing mechanism, and the surface hydroxyl groups played a key role in the phosphate adsorption.     

Long-term impact of anaerobic reaction time on the performance and granular characteristics of granular denitrifying biological phosphorus removal systems

Removal of nitrogen and phosphorus (P) from wastewater is successfully and widely practiced in systems employing both granular sludge technology and enhanced biological P removal (EBPR) processes; however, the key parameter, anaerobic reaction time (AnRT), has not been thoroughly investigated. Successful EBPR is highly dependent on an appropriate AnRT, which induces carbon and polyphosphate metabolism by phosphorus accumulating organisms (PAOs). Therefore, the long-term impact of AnRT on denitrifying P removal performance and granular characteristics was investigated in three identical granular sludge sequencing batch reactors with AnRTs of 90 (R1), 120 (R2) and 150 min (R3). The microbial community structures and anaerobic stoichiometric parameters related to various AnRTs were monitored over time. Free nitrite acid (FNA) accumulation (e.g., 0.0008–0.0016 mg HNO₂–N/L) occurred frequently owing to incomplete denitrification in the adaptation period, especially in R3, which influenced the anaerobic/anoxic intracellular intermediate metabolites and activities of intracellular enzymes negatively, resulting in lower levels of poly-P and reduced activity of polyphosphate kinase. As a result, the Accumulibacter-PAOs population decreased from 51 ± 2.5% to 43 ± 2.1% when AnRT was extended from 90 to 150 min, leading to decreased denitrifying P removal performance. Additionally, frequent exposure of microorganisms to the FNA accumulation and anaerobic endogenous conditions in excess AnRT cases (e.g., 150 min) stimulated increased extracellular polymeric substances (EPS) production by microorganisms, resulting in enhanced granular formation and larger granules (size of 0.6–1.2 mm), but decreasing anaerobic PHA synthesis and glycogen hydrolysis. Phosphorus removal capacity was mediated to some extent by EPS adsorption in granular sludge systems that possessed more EPS, longer AnRT and relatively higher GAOs.