Rectangular Section Control Technology for Silicon Steel Rolling

Rectangular section control technology(RSCT)was introduced to achieve high-precision profile control during silicon steel rolling.The RSCT principle and method were designed,and the whole RSCT control strategy was developed.Specifically,RSCT included roll contour design,rolling technology optimization,and control strategy development,aiming at both hot strip mills(HSMs)and cold strip mills(CSMs).Firstly,through the high-performance variable crown(HVC)work roll optimization design in the upper-stream stands and the limited shifting technology for schedule-free rolling in the downstream stands of HSMs,a hot strip with a stable crown and limited wedge,local spot,and single wave was obtained,which was suitable for cold rolling.Secondly,an approximately rectangular section was obtained by edge varying contact(EVC)work roll contour design,edge-drop setting control,and closed loop control in the upper-stream stands of CSMs.Moreover,complex-mode flatness control was realized by coordinating multiple shape-control methods in the downstream stands of CSMs.In addition,the RSCT approach was applied in several silicon-steel production plants,where an outstanding performance and remarkable economic benefits were observed.     

矩形垂直筛板的流体力学性能研究

在600mm的有机玻璃冷模塔中,用水-空气体系测定矩形垂直筛板的塔板压降、漏液和雾沫夹带等流体力学性能,确定了合理的塔板结构,使其具有较高的气液通量和较宽的操作范围,空塔动能因子最大可达3.0kg1/2(m1/2.s)-1,液流强度可达21.6m3/(m.h)。并对不同气液流量下塔板的流体力学实验数据进行关联和分析,得出了矩形垂直筛板的干板压降计算关联式以及漏液率随液流强度和空塔动能因子的变化关系,为矩形垂直筛板的设计提供了依据。与新垂直筛板相比,矩形垂直筛板具有更低的塔板压降。     

两相邻边固定另两边任意支承矩形厚板问题

在Ｒｅｉｓｓｎｅｒ厚板理论中，利用分离变量法得到挠度函数Ｗ（ｘ，ｙ）和应力函数ψ（ｘ，ｙ）的解。在这些解中．选择一些三角级数和多项式作为该问题的挠度函数Ｗ（ｘ，ｙ）和应力函数ψ（ｘ，ｙ），从而得到了两相邻边固定另两边任意支承矩形厚板弯曲问题的精确解．这里不需要繁琐地叠加．     

脉冲波形对流化床性能的影响

本文从理论上分析了矩形波和正弦脉波气流对流化床操作性能的影响，发现矩形波在一定条件下优于正弦波的规律，并用实际进行了验证。     

双焊缝方矩形钢管生产工艺介绍

介绍了双焊缝方矩形钢管生产技术的特点及冷弯等边槽钢孔型设计参数.通过双焊缝方矩形钢管用冷弯等边槽钢的孔型设计、生产,实现了大截面双焊缝方、矩形钢管的生产,满足了客户的需求.     

矩形明渠消力池水跃的水头损失研究

为了研究沿程水头损失与局部水头损失的变化规律,根据沿程水头损失的基本定义,推求矩形明渠消力池水跃区沿程水头损失与床面阻力系数、水跃共轭水深比、跃前断面宽高比及跃前断面水深的理论关系,提出了矩形明渠水跃区沿程水头损失及其系数和局部水头损失系数的理论公式,给出了沿程水头损失系数、局部水头损失系数和总水头损失系数的简单拟合公式。研究表明:沿程水头损失随着跃前断面水深和床面阻力系数的增大而增大,随着水跃共轭水深比和跃前断面宽高比的增大而减小;局部水头损失系数随着跃前断面弗劳德数的增大而增大;水跃区局部水头损失占比随着弗劳德数的增加而增加,弗劳德数为3时的局部水头损失占比达到90%,弗劳德数为6时的局部水头损失占比已达到95%以上。研究成果可进一步完善并丰富水跃理论体系。     

非线性波作用下潜堤周围的流体分离与涡流结构

采用粒子图像测速技术（PIV）和基于雷诺时均纳维尔-斯托克斯方程（RANS）的数值模型研究了斯托克斯二阶波作用下抛石基床矩型潜堤周围的流体分离与涡流结构。越堤前后试验波面发生了非线性变形,迎浪面波形的不对称度和偏度分别为-0.21和0.04,波面前倾,背浪面波形的不对称度和偏度分别为-0.39和0.99,相对于垂直轴和水平轴的不对称性更显著。由PIV数据得到的相平均速度场和涡量场显示,迎浪面和背浪面周期性地生成顺时针涡和逆时针涡,但均未能充分发展,由随后到来的变向水流携带与自由液面或结构表面相互作用而耗散。迎浪区域的涡对运动范围较窄,局限于距离堤面约0.5倍Keulegan-Carpenter数的范围内,波能损耗小,背浪区域的涡对扩散范围较大,局限于距离堤背约1倍Keulegan-Carpenter数范围内,波能损耗大。迎浪基肩上存在一个小型环流系统,影响范围约2个水质点运动轨迹,可能引起局部冲刷。基于RANS-VOF（Volume of Fluid）格式构建了数值波浪水槽,借助试验数据探讨了不同造波方法的适用性和海绵层的消能效果,进一步研究了边界层的分离现象。数值结果表明,涡旋的涡量供应主要来自于结构表面的剪切边界层,而这些反旋涡量是由前一时刻的分离涡运动引起的逆压梯度诱导生成的。涡旋的生成、泄放、拉伸、对流、耗散会显著改变水下结构物周围的局部流场,进而影响局部冲淤和受力,工程设计中应考虑涡旋引起的复杂流动效应。     

焊接箱型截面构件在不同焊缝熔深下承载力性能试验研究

为了有效改善大跨度桥梁中管翼缘焊接箱型截面构件的耐久性的问题,提出采用耐候钢代替普通钢的管翼缘箱型截面梁。同时,为了研究耐候钢管翼缘焊接箱型截面构件填充混凝土后在全熔透和部分熔透条件下的单轴承载力性能,开展了焊接矩形截面在三种不同焊缝熔深下的耐候钢管混凝土截面轴压短柱试验研究。分别测试每个试件在单轴压力作用下的静态应变、动态应变,以及竖向位移和侧向位移。对比构件承载力的试验结果及理论分析结果,得出不同熔深下焊接箱型截面管翼缘组合构件的承载力性能。研究结果表明:1）耐候钢管翼缘焊接箱型截面构件的全熔透焊缝承载力高于部分熔透焊缝承载力。2）全熔透试件开裂时的竖向位移较部分熔透试件的位移值大,而不同熔深下构件的横向位移测点L4随轴压荷载的增大而有增加,L3测点横向位移规律不明显。3）不同耐候钢管翼缘焊接箱型截面构件横向整体受拉,局部在顶部角部位置受压。构件的混凝土内部和钢板表面应变情况复杂,规律不明显。     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

180°矩形弯管流场的实验测量和数值模拟

对180°矩形弯管内的湍流流场用智能型五孔球探针进行了测量，同时采用FLUENT 6.2对其进行数值模拟。流场测量和数值模拟结果表明：180°矩形弯管由于流体旋转产生的离心力导致了弯管内压力分布的变化，使弯管内切向速度发生变化。切向速度在流体开始旋转0°~60°区间内侧的速度增大、压力减小，外侧的速度降低、压力增大；当转过60°截面后，外侧的速度增大、压力减小，内侧的速度降低、压力增大。