SAS数据挖掘在冷轧酸洗卷质量缺陷分析中的应用

数据挖掘作为一种发现大量数据中潜在信息的数据分析技术,受到各界的密切关注。SAS数据挖掘技术是众多数据挖掘方法中的佼佼者,它在大型企业中得到很好的应用。本文介绍数据挖掘的背景知识,并利用SAS/EM工具,对该技术在冷轧酸洗卷质量缺陷原因分析作了初步尝试。     

THERMAL DEBINDING OF A NEW BINDER

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Fabrication of Nano-TiO2 Coating for Dye-Sensitized Solar Cell by Vacuum Cold Spraying at Room Temperature

Deposition of nanocrystalline TiO₂ coating at low temperature is becoming more attractive due to the possibility for continuous roll production of the coating for assembly lines of dye-sensitized solar cell (DSC) at a low cost. In this study, porous nano-TiO₂ coating was deposited by vacuum cold spraying (VCS) at room temperature on a conducting glass substrate using commercial P25 nanocrystalline TiO₂ powder. The microstructure of TiO₂ coating was characterized by field emission scanning electron microscopy (FESEM) and nitrogen adsorption test. A commercial dye (N719) was adsorbed on the surface of TiO₂ particles within the coating to assemble a DSC. The cell performance was evaluated by employing simulated solar light at an intensity of 100 mW/cm². The results showed that TiO₂ coating was deposited by the agglomerates of nano-TiO₂ powders. The Brunauer-Emmett-Teller (BET) test of the as-sprayed TiO₂ coating yielded a porosity of 49% and an average pore size of 17 nm. The assembled solar cell yielded a short-circuit current density of 7.3 mA/cm² and an energy conversion efficiency of 2.4%. The test results indicate that VCS was a promising method to deposit nanocrystalline TiO₂ coatings at low temperature applied to DSCs. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

哈夫曼树的异构部分重复码构造

针对分布式存储系统中数据被访问频率的不同,提出一种基于哈夫曼树的可变重复度的异构部分重复(HVFR)码,将不同访问频率的数据块作为哈夫曼树带有确定权值的叶子节点,构造哈夫曼树并确定数据块的重复度,利用成对平衡设计构造异构部分的重复码,能够提高热数据的并行访问速度和系统存储效率. 性能分析和实验结果表明,与里所码以及简单再生码相比,HVFR码可以显著减少故障节点的修复时间及修复局部性,提高热数据的并行访问速度,达到负载均衡,且计算复杂度低.     

热压烧结Ti3AlC2材料的制备、结构与性能研究

采用热压工艺研究了不同工艺制度和原料中不同的Si含量对Ti3AlC2合成的影响.研究表明在1 300℃～1 500℃,30MPa压力和Ar气氛中热压摩尔比为n(TiC)n(Ti)n(Al)n(Si)=2110.2的混合粉末,可以得到纯度达98%(质量分数)以上的致密块体Ti3AlC2材料;添加的Si均匀分布在基体中,形成固溶体,当添加Si的摩尔比为0.2时,固溶体的化学式为Ti2 76Al0 78Si0.22C2.烧结试样的晶体为层片状结构,1 300℃和1 400℃时,烧结试样的晶粒尺寸分别为10μm～15μm和20μm～30μm.材料的维氏硬度为3.3 GPa～5.0 GPa,弹性模量为289 GPa,抗压强度为785 MPa,抗弯强度为375 MPa,断裂韧性为7.0 MPa·m1/2;25℃时,电导率为3.1×106 S·m-1,热容为125.4 J/mol·K,热导率为27.5 W/m·K;热膨胀系数为8.8×10-6 K-1.     

阶梯形零件的冷挤压工艺研究

详细介绍了阶梯形零件冷挤压工艺的制订过程，根据实践经验总结了其冷挤压模具设计的结构特点。     

冷切锯片的设计及毛刺抑制试验研究

根据工厂的实际需要研究设计出新型薄壁型钢用冷切锯片.通过工厂试验研究了锯切过程中锯齿磨损、锯切断面毛刺高度和锯切功率的变化规律.在此基础上,综合考虑了锯齿的锋利性、抗冲击性能、耐磨性和切屑容积等因素,对试验锯片进行了反复改进.最终确定的狼牙齿形锯片具有良好的综合性能,能有效的抑制毛刺高度、降低锯切功率、延长使用寿命.特别适用于薄壁型钢的冷态锯切.这种锯片在抑制毛刺生成及延长寿命方面取得较好的效果.     

用LG55冷轧管机轧制小直径不锈钢管孔型改进

介绍了ＬＧ５５冷轧管机使用Φ７～３２ｍｍ、Φ５０～３２ｍｍ孔型轧制小直径不锈钢管的工艺特点。试验表明，两种孔型可行，且Φ５７～３２ｍｍ孔型的综合使用效果更好。     

接触疲劳过程中的诱发相变和冷作硬化SCIEI

研究了三种丝杠钢的接触疲劳性能。利用TEM和背散射Mossbauer谱研究了三种钢在接触疲劳前后的显微组织结构;测量了接触区中心线下显微硬度随层深的变化。结果表明:接触应力诱发A_R→M相变,并导致一定深度的冷作硬化。讨论了诱发相变和冷作硬化对接触疲劳性能的影响。     

Effect of deposition conditions on the properties and annealing behavior of cold-sprayed copper

The deposition of copper by cold gas dynamic spraying has attracted much interest in recent years due to the capability to deposit low-porosity oxide-free coatings. However, it is generally found that as-deposited copper has a signicantly greater hardness, and potentially lower ductility, than bulk material. In this article, copper was deposited by cold spraying using helium as the driving gas at both 298 and 523 K. Evidence is presented indicating that the material sprayed at the lower temperature exhibits a lower dislocation density throughout the grain structure than the material sprayed at the higher temperature. The low stacking fault energy of copper restricts recovery during annealing, and thus microstructural changes during annealing only proceed once recrystallization begins. The material sprayed at low temperature (with the low dislocation density) exhibited recrystallization at annealing temperatures as low as 373 K with a corresponding reduction in hardness. However, the copper sprayed with helium at 523 K was resistant to annealing at temperatures up to 473 K where the dislocations in the structure prevented recrystallization. However, at higher temperatures, recrystallization did proceed (with corresponding reductions in hardness). The fracture behavior of the copper that was cold sprayed with helium at 523 K, both in the as-sprayed condition and following annealing, was measured and explained in terms of the annealing mechanisms proposed. The original version of this paper was published in the CD ROM Thermal Spray Connects: Explore Its Surfacing Potential, International Thermal Spray Conference, sponsored by DVS, ASM International, and HW International Institute of Welding, Basel, Switzerland, May 2–4, 2005, DVS-Verlag GmbH, Düsseldorf, Germany.