Simultaneous UV embossing method for fabricating two parallel organic layers with different hydrophilicity

We developed a simultaneous UV embossing method to fabricate bank-shaped, two parallel layers with different surface properties in a one-step processing using the mold having loop-shaped protrusions. In conjunction with ink-jet technology, the molded pattern could be used as barrier ribs for particular flat panel displays. We choose the layer materials so that the bottom ink-philic one absorb jetted ink and the top ink-phobic one expel jetted ink. Therefore, the structure prevents ink from staining the barrier ribs’ surface and from mixing between adjacent pixels. The structure could be an effective barrier ribs for manufacturing of color filter of a liquid crystal display or light emitting layer of an electroluminescent display with high throughput.     

平板式熨平压花机液压系统的性能改进和噪声控制

介绍了皮革加工专用的平板式熨平压花机工作原理.同时列举了改进其工作性能,特别是控制噪声所采取的一系列方法.这些方法对其他类似液压设备的降噪有借鉴意义.     

Fabrication of microneedle array using LIGA and hot embossing process

We demonstrate a novel fabrication technology of the microneedle array applied to painless drug delivery and minimal invasive blood extraction. The fabrication technology consists of a vertical deep X-ray exposure and a successive inclined deep X-ray exposure with a deep X-ray mask whose pattern has a hollow triangular array. The vertical exposure makes triangular column array with a needle conduit. With the successive inclined exposure, the column array shapes into the microneedle array without deep X-ray mask alignment. Changing the inclined angle and the gap between the mask and PMMA (PolyMethylMetaAcrylic) substrate, different types of microneedle array are fabricated in 750–1000 m shafts length, 15^o–20^o tapered tips angle, and 190–300 m bases area. The masks are designed to 400–600 m triangles length, 70–100 m conduits diameter, 25–60EA/5 mm² arrays density, and various tip shapes such as triangular, rounded, or arrow-like features. In the medical application, the fabricated PMMA microneedle array fulfills the structural requirements such as three-dimensional sharp tapered tip, HAR (High-Aspect-Ratio) shafts, small invasive surface area, and out-of-plane structure. In the skin test, the microneedle array penetrates back of the hand skin with minimum pain and without tip break and blood is drawn after puncturing the skin. Hot embossing process and mold fabrication process are also investigated with silicon and PDMS mold. The processed tetrahedral PMMA structures are fabricated into the microneedle array by the additional deep X-ray exposure. With these processes, the microneedle array can be utilized as the mold base for electroplating process.The author thanks the staff in 9 C LIGA beamline, Pohang Light Source (PLS), Korea for their assistance on the fabrication process.     

基于非接触式热压印技术的微透镜阵列制作

为了降低热压印工艺制作微透镜阵列对模具的要求,提出了非接触式热压印工艺制作微透镜阵列,采用了自主研制的纳米压印样机与光刻工艺制作的通孔式不锈钢模具在PMMA表面压印出微透镜阵列,并分析了压印过程中温度、压力、时间等参数对微透镜阵列表面形貌的影响。研究结果表明,利用非接触式热压印工艺可以制作表面形貌好、位置精度高的微透镜阵列,压印时最佳压印温度为140℃~180℃,最佳脱模温度为80℃,最佳压力为1 500 Pa~3 500 Pa,且采用通孔式模具不需要真空,降低了对环境的要求。     

聚丙烯酸酯改性聚氨酯合成革压花性能的研究

采用乳液聚合法合成了聚丙烯酸酯,将其添加到聚氨酯树脂中,加工成聚氨酯(PU)合成革,研究了聚丙烯酸酯的结构和压花助剂对PU合成革的硬度、剥离强度、耐水解性能和压花效果的影响。结果表明,添加硬度适中的聚丙烯酸酯材料,使聚氨酯合成革在高温压花后的冷却过程中能够很快地从熔融态转变为玻璃态并且定型,压花花纹清晰、定型效果好。聚丙烯酸酯和压花助剂的加入对PU合成革的剥离强度基本无影响;添加压花助剂的PU合成革的耐水解性能下降,加入聚丙烯酸酯改性的PU合成革的耐水解性能优于添加压花助剂的PU合成革。     

基于MEMS微加工技术的高灵敏度隧道传感器的研究

基于硅加工的高灵敏微型隧道传感器在过去15年里得到了充分的发展.多种隧道传感器被开始出来,例如加速度计,角速度计,红外传感器,磁性传感器等.首先对基于硅加工的隧道传感进行了简单的总结.对四种传感器进行了总结和讨论,包括几种器件的结构设计,加工过程,器件性能,控制电路和系统噪音.特别介绍了一种新型的基于高分子聚合物的隧道加速度计,并讨论了其结构,加工与测试,隧道效应得到了进一步验证.同时给出了这种新型高灵敏传感器在很多领域的应用展望.     

PP/POE表面微结构的热压印成型及润湿稳定性

表面微结构赋予高分子材料超疏水性能,但是在实际应用中,微结构易受刮擦破坏,为增强其润湿稳定性,微结构的耐久性亟待提高。采用热压印成型聚丙烯/乙烯-辛烯共聚物(PP/POE)表面微结构,其水接触角(CA)为150.8°(测试水滴体积为10μL),且随POE含量增加而增加。对PP/POE样品进行浸没测试和摩擦测试,结果表明,PP/POE表面在液面以下150 mm处仍未被浸润,其具有良好的润湿稳定性。由于弹性体POE提高了PP/POE的延展性,因此,当微柱顶面受到砂纸磨粒的剪切作用后被拉长,且不断形成新的微纤维和微沟壑,不仅减少了微柱间隙磨屑的产生,还增加了PP/POE表面的粗糙度,有利于提高润湿性能的稳定性。     

聚合物微结构超声压印精密加工系统研究

超声压印技术是一种聚合物微结构成形的新方法。针对微米级超声加工系统的高精度和高可靠性的要求,设计了用于聚合物微结构超声压印的精密加工系统,推导了换能器动力学模型并求解特征参数,进行了有限元仿真与优化,并搭建了基于压力反馈的精密压印测控平台。实验结果与理论分析结果吻合,设计的换能器系统改善了微米级加工中的加工精度、能量控制和可靠性,为快速批量精密压印成形的加工系统提供了设计和优化方法。     

具有高清晰度三维图像的模压全息图母版制作技术

从理论上分析了在模压三维全息图母版的记录光路中,为消除或减小像散和像场弯曲以及扩展照明光源产生的像模糊所应采取的参数设置。试验结果表明用此方法制作的模压三维全息图即使在漫射照明光下亦能呈现出清晰、明亮的图像。