铝/镀锌钢板CMT熔钎焊界面区组织与接头性能

采用冷金属过渡方法(CMT)对铝和镀锌钢板异种材料进行了熔钎焊连接.使用扫描电镜(SEM)、能谱分析(EDAX)和拉伸试验对焊接接头界面区显微组织及接头性能进行研究.试验结果表明,铝和镀锌钢能得到成形良好的搭接接头.在CMT熔钎焊的方法下,形成了中间厚两边薄的界面区,并且在熔化区一侧边缘形成了富锌区,界面区组织成分也由致密的FeAl3金属间化合物层变为α固溶体和FeAl3化合物混合层,而富锌区是由富铝的α固溶体和残留的铝组成.在进行拉伸试验时,断裂发生在铝母材的热影响区,接头强度为72.09MPa.     

MCCR产线低碳钢高拉速技术研究与应用

通过统计和分析现场数据,得出限制MCCR薄板坯连铸连轧低碳钢拉速提高的主要因素为结晶器热像图中的冷齿和结晶器液面波动,对冷齿和液面波动的成因进行研究,并提出有效控制措施。研究结果表明,结晶器热像图中的冷齿与结晶器弯月面凝固收缩特性相关,受冷却铜板厚度、碳当量、拉速及保护渣影响,反映到铸坯实物上为凹陷或者裂纹缺陷,需合理匹配形成最优参数组合,以降低因冷齿造成的漏钢风险。当结晶器铜板厚度减薄量在6.7%以内时,一冷水维持原设计流量;当结晶器铜板厚度减薄量在6.8%~11.1%时,拉速4.0 m/min以上时需降低10%的一冷水流量;当结晶器铜板厚度减薄量在11.2%~15.6%时,所有拉速下需降低18%的一冷水流量,同时使用高碱度B型保护渣。针对高拉速下结晶器液面波动问题,通过数值模拟研究浸入式水口插入深度、拉速、结晶器断面宽度及电磁制动等参数对结晶器内流场和温度场的影响规律,得到不同拉速和不同断面条件下电磁制动电流的合理配置,使得拉速达到5.5 m/min时钢液面最大流速仍小于0.3 m/s。上述研究结果应用后,结晶器冷齿问题得到有效缓解,110 mm厚的薄板坯最高拉速达到5.8 m/min,结晶器液面波动控制在±1 mm以内,保护渣液渣层厚度保持在8~10 mm,结晶器热流稳定,实现了高拉速的顺稳生产。     

地锚拉杆整体抗拉强度损失分析

试验表明冷拔圆钢镶锻及热浸镀锌后整体抗拉强度有所下降，本文对这一现象进行了讨论，认为再结晶退火是其主要原因，在试验验证的基础上，提出了涂油镶锻的生产工艺。     

Interfacial energy and match of cold pressure welded Ag/Ni and Al/Cu

The technology of cold pressure welding was adopted to achieve the bonding of Al/Cu(limited soluble and forming compounds),Ag/Ni(hardly mutual soluble),and the relative state of interface was tested by HREM.The results indicate that stable interface is always corresponding to the low interfacial energy value;the stable interface is not coherent but partly-coherent because of the twisting of grain boundary caused by pressure,meanwhile existing dislocation.Namely,the interfacial match and other states under the condition of cold pressure welding are different from the situation that under the condition of thermal action.Moreover,theoretical analyses and calculation on the base of thermodynamics,crystallogeny ,solid physics etc,were discussed.     

Cold gas dynamic spraying of aluminum: The role of substrate characteristics in deposit formation

Aluminum powder of 99.7 wt.% purity and in the nominal particle size range of −75+15 μm has been sprayed onto a range of substrates by cold gas dynamic spraying (cold spraying) with helium, at room temperature, as the accelerating gas. The substrates examined include metals with a range of hardness, polymers, and ceramics. The substrate surfaces had low roughness (R _a < 0.1 μm) before deposition of aluminum in an attempt to separate effects of mechanical bonding from other forms of bonding, such as chemical or metallurgical bonding. The cross-sectional area of a single track of aluminum sprayed onto the substrate was taken as a measure of the ease of initiation of deposition, assuming that once a coating had begun to deposit onto a substrate, its growth would occur at a constant rate regardless of substrate type. It has been shown that initiation of deposition depends critically upon substrate type. For metals where initiation was not easy, small aluminum particles were deposited preferentially to large ones (due to their higher impact velocities); these may have acted as an interlayer to promote further building of the coating. A number of phenomena have been observed following spraying onto various substrates, such as substrate melting, substrate and particle deformation, and evidence for the formation of a metal-jet (akin to that seen in explosive welding). Such phenomena have been related to the processes occurring during impact of the particles on the substrate. Generally, initiation of aluminum deposition was poor for nonmetallic materials (where no metallic bonding between the particle and substrate was possible) and for very soft metals (in the case of tin, melting of the substrate was observed). Metallic substrates harder than the aluminum particles generally promoted deposition, although deposition onto aluminum alloy was difficult due to the presence of a tenacious oxide layer. Initiation was seen to be rapid on hard metallic substrates, even when deformation of the substrate was not visible. The original version of this article was published as part of the ASM Proceedings, Thermal Spray 2003: Advancing the Sciences and Applying the Technology, International Thermal Spray Conference (Orlando, FL), May 5–8, 2003, Basil R. Marple and Christian Moreau, Ed., ASM International, 2003.     

MICROSTRUCTURE AND MECHANICAL PROPERTIES OF Mg-Li ALLOY WITH Ca ADDITION

Mg-9wt%Li-2wt%Zn alloy was prepared and studied in this article. The addition of Ca to the alloy from 0.1wt% to 1wt% can refine the α-Mg and the best effect of refinement occurs when Ca content is 0.4wt%-0.5wt%. The billets can be rolled to thin sheets at room temperature, from which it is obvious that the addition of Ca improves alloys ormalin. while it decreases with the excess addition of Ca. The results also show that the ultimate tensile strength （UTS） and yield strength （YS） of the alloy with lwt% Ca may rise by 28% and 25%, respectively, however, the elongation decreases. It is clarified that the adsorption of proper Ca on the grain boundaries refines α-Mg and improves the tensile properties, but the presence of excess Ca and stable Ca2Mg6Zn3phase worsens the elongation.     

6061铝合金花键壳体冷挤压工艺研究

针对冷挤压工艺生产6061铝合金花键壳体容易产生表面裂纹、拉伤等问题,进行了详细的工艺分析,并利用有限元法进行了成形模拟,揭示了缺陷产生的原因,优化了模具结构和成形方案.同时,从生产实际出发,改进了毛坯表面处理方法及润滑措施.结果表明,该改进措施能有效解决零件的质量问题,最终生产出合格产品.     

普碳钢超大总压下量可逆冷轧工艺技术及生产实践

针对目前我国部分钢企由于现有工艺装备投产较早、技术落后、机组能力不足，只能采取中间退火+二轧程工艺生产0.12～0.15 mm薄规格冷轧产品，生产成本增加、周转周期长，不能灵活应对复杂多变的冷轧市场需求的状况，开发了普碳钢单轧程可以实现95%以上超大总压下量的单机架六辊可逆冷轧机组。结合国内新投产的某1 150 mm单机架六辊可逆冷轧机组的稳定规模化生产实践，阐述了机组工艺设备选型、主要工艺技术参数配置和生产需解决的核心关键技术难点，同时列举了几种市场需求量大、附加值高的薄规格冷轧产品的现场实际生产工艺参数，以说明该机组的实际应用效果。     

冷弯管模具有限元优化设计

采用基于有限元理论的优化设计方法对应用于反变形冷弯管弯曲的模具进行设计研究.将需要进行大量试验来改进的弯管工艺通过计算机模拟仿真来替代,预测出模具的变形和优化工艺参数,从而大大降低了生产加工成本.     

冷弯型钢特点及其生产发展

介绍了冷弯型钢的特点、生产工艺流程及其应用。在阐述分析冷弯型钢国内外生产现状的基础上，探索了它发展的方向。