Large electrocaloric effect in two-step-SPS processed Pb(Sc0.25In0.25Nb0.25Ta0.25)O3 medium-entropy ceramics

Ferroelectric ceramic with a large electrocaloric (EC) effect at a very low electric field is very attractive in the next solid state refrigeration technology. In this work, two Pb(Sc_0.25In_0.25Nb_0.25Ta_0.25)O₃ (PSINT) medium-entropy ceramics were successfully synthesized by a spark plasma sintering (SPS) technology, including one-step-SPS processed and two-step-SPS processed samples. A large EC effect (△T ～ 0.85 K) with a high EC strength (△T/△E ～ 0.021 K cm/kV) around room temperature are obtained at a very low electric field (～40 kV/cm) in the two-step-SPS processed sample. Moreover, the working temperature range is very broad (～120 K), which can be responsible for the high relaxation degree of the dielectric peak. It can be believed that the PSINT medium-entropy ceramics can be promising candidates for application in the next-generation EC cooling devices.     

Domain coarsening in viscous sintering as a result of topological pore evolution

The microstructure evolution in 3D was studied by X-ray microtomography to reveal the relation between topology of pore networks and characteristic length in viscous sintering. The mean intercept length was defined from solid/pore interface for characterizing the length of solid phase and pore phase. The increase of the characteristic length with densification was termed as domain coarsening. The topological pore evolution was analyzed by using genus. The characteristic length increased with decreasing genus in the intermediate stage. The domain coarsening takes place as a natural consequence of pore evolution in viscous sintering, i.e., the decrease of total surface area concurrent with the topological transformations.     

Synthesis of transparent YIG ceramics by pressureless sintering

Transparent YIG (Y₃Fe₅O₁₂) ceramics are successfully synthesized by reactive sintering at normal pressure using γ-Fe₂O₃ and Y₂O₃ as starting materials. The grain size of the sintered YIG ceramics is ca. 10–15 µm. Residual pores are not observed on the surface of sample, but numerous residual pores are observed by infrared transmission microscopy. In-line transmittance of a commercially available high-quality YIG single crystal (thickness 1 mm) fabricated by the floating zone method is 75 % in the near to mid-infrared region, whereas the sample produced in this study shows an in-line transmittance of 71 % in the wavelength range above 1.5 µm.     

Orthorhombic to tetragonal polymorphic transformation of YTa3O9 and its inhibition through the design of high-entropy (Y0.2La0.2Ce0.2Nd0.2Gd0.2)Ta3O9

To explore the mechanism of phase transformation, YTa₃O₉ was prepared by an integrated one-step synthesis and sintering method at 1500 °C using Y₂O₃ and Ta₂O₅ powders as starting materials. High-temperature XRD patterns and Raman spectra showed that a phase transformation from orthorhombic to tetragonal took place in YTa₃O₉ through the bond length and angle changes at 300–400 °C, which caused a thermal conductivity rise. To inhibit the phase transformation, a high-entropy (Y_0.2La_0.2Ce_0.2Nd_0.2Gd_0.2)Ta₃O₉ (HE RETa₃O₉) was designed and synthesized at 1550 °C using the integrated solid-state synthesis and sintering method. In tetragonal structured HE RETa₃O₉, phase transformation was inhibited by the high-entropy effect. Furthermore, HE RETa₃O₉ exhibited low thermal conductivity, and its tendency to increase with temperature was alleviated (1.69 W/m·K, 1073 K). Good phase stability, low thermal conductivity and comparable fracture toughness to YSZ make HE RETa₃O₉ promising as a new thermal barrier coating material.     

Effect of temperature on the structure and mechanical properties of SiC–TiB2 composite ceramics by solid-phase spark plasma sintering

SiC composite ceramics have good mechanical properties. In this study, the effect of temperature on the microstructure and mechanical properties of SiC–TiB₂ composite ceramics by solid-phase spark plasma sintering (SPS) was investigated. SiC–TiB₂ composite ceramics were prepared by SPS method with graphite powder as sintering additive and kept at 1700 °C, 1750 °C, 1800 °C and 50 MPa for 10min.The experimental results show that the proper TiB₂ addition can obviously increase the mechanical properties of SiC–TiB₂ composite ceramics. Higher sintering temperature results in the aggregation and growth of second-phase TiB₂ grains, which decreases the mechanical properties of SiC–TiB₂ composite ceramics. Good mechanical properties were obtained at 1750 °C, with a density of 97.3%, Vickers hardness of 26.68 GPa, bending strength of 380 MPa and fracture toughness of 5.16 MPa m^1/2.     

Evolution of core–rim structures and phase transformations in infra-red transmitting Y-α-SiAlON ceramics

Core–rim structures were observed as common features in Y-α-SiAlON ceramics hot-pressed between 1550?1950 °C. We found most dopants were taken into α’-rims, and a transition layer grown first on α-cores from liquid-phase over-saturated with metal solutes. Elongated β’-grain were formed as minor phase with α’- or AlN-cores thus only after the α’ matrix had consumed up all Y solutes, revealing that the α’ → β’ transformation is controlled by the transient liquid-phase and similar defects and dangling bonds could be detected in both SiAlON phases by cathodoluminescence. Quantitative assessment of Y_m/3Si_12?(m+n)Al_m+nO_nN_16?n demonstrates the multiphase evolution, initiated by over-saturation of Y solutes at low temperatures thus retaining α-phase as cores to lower the infra-red transmittance, dictated by homogenization of Al solutes at higher temperature. The elimination of those phase boundaries leads to better dopant and sintering design for achieving transparent and high-performance SiAlON ceramics.     

Tribological behavior of composites fabricated by reactive SPS sintering in Ti-Si-C system

In this study, wear and friction behavior of two based-composites from the Ti-Si-C system, (40 wt% TiC; 28 wt% Ti₅Si₃; 17 wt% Ti₃SiC₂) and (18 wt% TiC; 26 wt% Ti₅Si₃; 41 wt% Ti₃SiC₂) reinforced by 15 wt% of large size SiC (100-150 µm) particles were investigated. The four-phase composites exhibited approximatively the same friction coefficient (µ ~ 0.9) under high loads (10 N and 7 N). The composite with high Ti₃SiC₂ showed higher wear rate values by one order of magnitude. However, under 1 N, the composite with high TiC content showed a higher running-in period and a lower steady state µ value (0.37 after 1000 m sliding distance). Scanning electron microscopy, Energy Dispersive X-Ray and Raman spectroscopy analysis of the worn surfaces of the two composites revealed that oxidation was the dominant wear mechanism. The oxidation process and the removal kinetics of the oxides during sliding controlled the tribological behavior of the composites. The influence of processing variables on microstructures development and wear mechanisms of the composites is discussed.     

退火温度对HA/Ti-24Nb-4Zr复合材料组织与性能的影响

利用放电等离子烧结(SPS)技术制备了HA/Ti-24Nb-4Zr生物复合材料,研究了不同退火温度对复合材料显微组织和力学性能(抗压强度、屈服强度、屈强比、压缩弹性模量)的影响。结果表明,烧结态复合材料主要由β-Ti相、少量初生α-Ti相及HA相组成;随着退火温度的升高,复合材料基体中β-Ti相含量增多且晶粒逐渐长大,针状次生α-Ti相在晶界处和晶内不断析出,HA相结构和含量变化不大;与烧结态相比,不同退火温度处理后的复合材料强度和弹性模量先略微上升后下降,而塑韧性呈不断提高趋势;复合材料在850 ℃退火处理后,抗压强度、屈服强度、屈强比和压缩弹性模量值分别为1507 MPa、1270 MPa、0.84和42 GPa,塑韧性得到明显改善,作为生物医用植入材料具有潜在的应用前景。     

活性焦法烧结烟气脱硫率影响因素统计解析

摘要：为明确影响活性焦烧结烟气脱硫的主要因素，通过模拟试验和生产数据统计分析探究脱硫塔自上至下脱硫率变化趋势和各运行参数对脱硫率的影响。模拟试验表明，循环使用后的活性焦孔隙结构更加发达，表面含氧官能团含量增加，进而其初期脱硫性能低于新鲜活性焦，后期优于新鲜活性焦。错流式脱硫塔自上至下脱硫率先后经历100%、快速降低、缓慢降低等过程。生产数据统计分析表明，脱硫率与SO2质量浓度、O2体积分数、H2O体积分数、NH3与NOx物质的量之比、解析温度呈正相关，与活性焦床温度、体积空速呈负相关。其中，SO2质量浓度、体积空速、活性焦床温度对脱硫率影响最大。运行参数之间存在多重共线性现象，烧结漏风率升高或空气补加量增加将引起诸多运行参数的变化，但总体上有利于脱硫率的提高。     

Fabrication and mechanical properties of large-scale SiC impeller via vacuum gelcasting and pressureless sintering

Impeller is the key part of centrifugal pump to convey liquid. And combined with the engineering practice, we fabricated two types of open and semi-open SiC ceramic impellers with diameter of 100 mm and 160 mm via gelcasting and pressureless sintering. B4C and C were used as the sintering additives and sprayed drying granulation method was adopted for the starting SiC powder processing. Given the size and shape complexity of impeller, the optimized pH value, dispersant content, and solid-loading content for the fabrication of the SiC impellers were determined to be 10-11, 0.8 wt%, and 40 vol%, respectively. For the open impeller, blade height, cover board thickness, drying shrinkage, and sintering shrinkage are 10.5 mm, 4 mm, 10.3%, and 21.3%, respectively. For the semi-open ones, the corresponding parameters are 41 mm, 10 mm, 10.3%, and 21.3%, respectively. The average density of the two types of impellers is 3.15 g/cm3, and the mechanical properties of both impellers, including average hardness, flexural strength, compressive strength, and fracture toughness are 2478 HV, 436 MPa, 2093 MPa, and 3.17 MPa·m1/2, respectively. All variation coefficient values are smaller than 5%, which indicates a good uniformity in densities and mechanical properties of both the impellers.