4Cr5MoSiV1钢模块锻造开裂原因

某公司一批4Cr5MoSiV1钢模块在进行锻造加工时发生开裂。通过化学成分分析、金相检验、硬度测试和能谱分析等方法对模块锻造开裂的原因进行了分析。结果表明:4Cr5MoSiV1钢模块显微组织中存在的偏析以及沿晶分布的网络状低熔点富铜相是造成锻造开裂的直接原因。     

Ta1/0Cr18Ni9薄板储能焊熔核高熵化机理

针对钽与钢之间物化性质差异大，焊接时易产生脆性金属间化合物而导致熔焊接头性能低下及裂纹等问题，按照熔核金属高熵化技术思路，利用基于密度泛函理论的热力学第一性原理设计出新型中间层合金Ta₂₀Fe₂₀Ni₂₀Cr₂₀Co₂₀，结合熔合比得到适用于钽/钢储能焊中间层合金成分为Ta₇Ni₃₂Cr₁₉Co₄₂. 采用真空电弧炉熔制纽扣合金锭，继而使用单辊急冷法制备出中间合金箔材，将其用于Ta1/0Cr18Ni9薄板的储能焊连接. 结果表明，在储能焊条件下，Ta1/Ta₇Ni₃₂Cr₁₉Co₄₂/0Cr18Ni9搭接接头形成形貌规则、完整，长径约0.8 mm的扁球形熔核，熔核整体向钢侧发生了偏移. 熔核组织由简单的FCC固溶体组成，无金属间化合物析出，具有典型的高熵合金特征，实现了熔核金属高熵化. 在焊接电压1 000 V，电容500 μF，电极压力30 N下，Ta1/Ta₇Ni₃₂Cr₁₉Co₄₂/0Cr18Ni9储能焊接头平均强度可达到395 MPa.     

5Cr3MnSiMo1冷轧工模具钢带的试制

文中介绍了5Cr3MnSiMo1冷轧工模具钢带试制的技术指标,通过借鉴国内生产耐冲击工具钢系列中S7钢种的经验,合理选择该钢种的化学成分;炼钢采用电弧炉熔炼,炉外精炼,真空脱气,连铸成150 mm×220 mm矩形坯的工艺流程;热轧加工成2.65 mm×206.00 mm热轧坯料;冷轧采用3个轧程,热处理采用一次{Ac1+(20～30)}℃球化退火,二次720℃再结晶退火;成功研制出5Cr3MnSiMo1,1.50 mm×206.00 mm×1100.00 mm冷轧工模具钢带,技术指标满足用户要求,产品的工艺路线及生产工艺合理可行.成品钢带钢质纯洁,非金属夹杂物少,抗拉强度680～720 MPa,维氏硬度(Hv)200～210 MPa,延伸率15％～17％,2级球化组织,无脱碳,综合质量好.     

Influence of HVOF coating on the HCF of 300M low alloy steel

The ultimate methods for solving the contamination of Cr6+ is to replace the Cr electroplating with other techniques, thermal spray provides one of the best choices among those alternative techniques. The influence of coatings upon the fatigue performance of substrate, however,should be labeled as an important factor at some high level applications. The effects of both coatings manufactured by HVOF and Cr electroplating respectively on the fatigue performance of substrate are investigated in this article. These results show that the fatigue limit strength at P= 50 ,of thermal spray coating is 750 MPa in comparing with fatigue limit 726 MPa for substrate, and the fatigue life increase 25,- 150, when comparing with fatigue life of substrate at different stress levels. The fatigue life increases in the stress scope of 750-850 MPa even the area of thermal spray coating is subtracted. Cr eleetroplating coating reduces the fatigue life by 70,- 95, and the fatigue limit is only 600 MPa. Fracture analysis reveals that the main fracture is initiated at the subsurface, which is 0.2-0.5 mm away from substrate surface. The analysis also observes that the crack in the Cr electroplating propagates through the interface and finally into the substrate which hastens the formation of crack origin and the extension of crack in the substrate, however, the crack in the thermal spray coating deflects at the interface, spreads along the interface, as a result,the crack forming in the coatings has no negative influence on the main crack initiator and crack extension in the substrate.     

机械合金化LaNi5-26wt%Mg合金的结构及性能研究

采用X -射线衍射仪 (XRD)、扫描电子显微镜 (SEM)、差热分析仪 (DTA)及电池性能测试仪等研究了机械合金化及热处理等工艺因素对LaNi5 2 6wt%Mg合金的组织形貌、热稳定性及电化学贮氢性能等的影响。结果表明 :经 2 80r/min机械合金化 2 5 0h后 ,样品由镧、镁、镍等非晶和MgNi2 纳米晶(3 1nm)组成 ,颗粒形状为规则的球形或近球形 ,粒径为 0 0 6～ 12 6μm ,其中约有 95 %的颗粒的粒径为0 5～ 2 0 μm。该样品经首次充放电活化时即达到其最大的放电容量 (4 2 0mAh/g) ,具有较好的室温电化学活化特性。经 763K保温 3 5d ,样品由热稳定性较好的具有纳米尺度 (2 4 1nm)的Mg2 NiLa、Mg2 Ni、MgNi2 三相组成。     

用亚温淬火改善40Cr材质切削性能的研究

本文介绍了用亚温淬火法将40Cr材质改变为棒状铁素体和马氏体混合组织,保证了与原调质工艺相当的综合机械性能,而切削性能,特别是拉、插性能大为改善,表面粗糙度在3.2/▽以上,切削力下降到17%,刀具耐用度提高3倍以上。工艺简单易行,有明显的经济效益,是值得推广的一项新工艺。     

1Cr18Ni9奥氏体不锈钢的焊接技术

通过对1Cr1SNi9奥氏体不锈钢的性能和焊接性的分析,指出了焊接晶间腐蚀和焊接热裂纹是焊接技术的关键。从而制定了合理的焊接工艺,包括焊条选择、焊接工艺参数、焊后处理等技术措施,确保了焊接质量。