An analytical model for gas leakage through contact interface in proton exchange membrane fuel cells

Sealing performance between two contacting surfaces is of significant importance to stable operation of proton exchange membrane (PEM) fuel cells. In this work, an analytical micro-scale approach is first established to predict the gas leakage in fuel cells. Gas pressure and uneven pressure distribution at the interface are also included in the model. At first, the micro tortuous leakage path at the interface is constructed by introducing contact modelling and fractal porous structure theory. In order to obtain the leakage at the entire surface, contact pressure distribution is predicted based on bonded elastic layer model. The gas leakage through the discontinuous interface can be obtained with consideration of convection and diffusion. Then, experiments are conducted to validate the numerical model, and good agreement is obtained between them. Finally, influences of surface topology, gasket compression and gasket width on leakage are studied based on the model. The results show that gas leakage would be greatly amplified when the asperity standard deviation of surface roughness exceeds 1.0 μm. Gaskets with larger width and smaller thickness are beneficial to sealing performance. The model is helpful to understand the gas leakage behavior at the interface and guide the gasket design of fuel cells.     

溢流型球磨机进料口密封装置的改进

分析了溢流型球磨机进料口矿浆泄漏的原因以及泄漏后给球磨机润滑系统和环境所带来的危害。通过对溢流型球磨机进料口密封装置的改进,减少和杜绝了矿浆泄漏,改善了球磨机运行环境,延长了润滑油使用周期、提高了球磨机有效作业率,降低了球磨机运行成本。     

临近空间载人舱舱门密封特性研究

为研究临近空间载人舱舱门密封特性,对临近空间载人舱舱门P形橡胶密封圈进行有限元压缩行为仿真分析,分析P形橡胶密封圈主副密封面密封接触宽度和接触应力随舱门间隙与舱门行程变化的规律,并根据该规律给出舱门压缩行程和舱门密封间隙的设计推荐值。基于ROTH泄漏模型推导出P形橡胶密封圈的总漏率模型,并计算该泄漏模型的稳态漏率值。通过舱门密封试验,对P形橡胶密封圈的总漏率进行验证。P形橡胶密封圈总漏率计算值与试验结果基本吻合,验证了P形橡胶密封圈总漏率模型的有效性。     

近距离煤层群采空区漏风规律及防控措施研究

贵州地区煤层赋存条件复杂,煤层间距小,相邻采空区存在漏风通道的问题。采用SF6示踪法及重点区域指标气体数据分析法,对发耳煤矿采空区漏风规律及其治理措施进行研究。分析结果表明,由于相邻密闭效果欠佳,导致31004开切眼联络巷及31004工作面回风巷密闭漏风严重。31004采空区漏风通道主要是31004开切眼联络巷密闭及10^#煤层开采过程中对上部7^#煤层采空区造成二次扰动形成的纵向漏风通道;漏风量为83 m^3/min,采空区风速约为0.17 m/s。对存在的煤自燃隐患采取了注水降温措施,CO体积分数显著下降至(5~9)×10^-6。为即将开采的50105、50107工作面的煤自燃防控提供了科学依据和管控措施方案。     

入口长度对旋转直通式迷宫气封流场及流场力的影响

迷宫密封的转子和定子部件之间的流场和流场力直接影响转子的振动和稳定性。为了深入了解迷宫密封的流场和流场力特性,选取旋转直通式迷宫气封为研究对象,利用稳态CFD分析方法,研究密封入口长度对旋转直通式迷宫气封泄漏、流场和流场力的影响。考虑和不考虑入口预旋的影响,计算不同入口长度的旋转直通式迷宫气封的泄漏量、流场速度流线、总压强分布、流体压力和流体黏滞力。结果表明:随着入口长度的增大,密封流场泄漏量先增加后减小,转子表面流体压力和流体黏滞力先增加后快速减小;入口长度影响着直通式迷宫气封流场力,存在一个特定的入口长度,使转子表面的流体压力和流体黏滞力最大;当考虑入口预旋时,泄漏量、流体压力和流体黏滞力均有所减小。     

[可靠性建模及试验技术]重型机床液压元件油液污染退化量分布剖面可靠性建模

针对重型机床液压系统故障频繁且多与油液中的固态颗粒污染物相关的问题，进行了油液污染趋势变化试验。通过时域分析获得了油样颗粒数的有量纲和量纲一参数，通过Q-Q图和K-S检验分析有量纲参数，污染颗粒数是退化量服从正态分布的退化数据。进行了油液污染与环境相关性分析试验，采用相关系数法分析得到，颗粒数变化量与一定范围内的温度、流量、压力的相关性小；将液压元件分为管路、阀、过滤器三类，用直径5 μm左右的颗粒和直径大于15 μm的颗粒分别研究管路及阀件的堵塞和磨损情况，以过滤器过滤精度大小的颗粒研究过滤器的堵塞情况，设定ISO4406标准20/17级对应的颗粒数为阈值，利用退化量分布建立了液压元件单一故障模式的可靠性模型；利用竞争失效模型将上述模型融合为多故障模式下的可靠性模型。     

盐穴地下储气库密封性的测试与评价

对盐穴储气库系统密封性的测试与评价方法进行了详细介绍。测试方法选取原则、测试相关计算方法以及测试标准为储气库密封性测试的工程设计提供了详实的理论基础。     

Research on the hydrogen injection strategy of a direct injection natural gas/hydrogen rotary engine considering apex seal leakage

The purpose of the present paper is to investigate the hydrogen injection strategy on the combustion performance of a natural gas/hydrogen rotary engine. Considering that apex seal leakage (ASL) is an inevitable problem in the actual working process of a rotary engine, the action of ASL cannot be ignored for an in-depth study of its combustion performance. Therefore, in this paper, a 3D dynamic simulation model that put the effect of ASL into consideration was established. Furthermore, based on the established 3D model, the combustion process of a natural gas/hydrogen rotary engine under various hydrogen injection angle (HIA) and hydrogen injection timing (HIT) was investigated. The results indicated that the hydrogen jet flow first impacted on the rotor wall after entering the cylinder, and then diffused under the action of the vortexes in the cylinder. Therefore, the HIA and HIT could change the hydrogen distribution by changing the hydrogen impact location and the intensities of the vortexes in the cylinder. In addition, the ideal hydrogen distribution at the ignition timing which could improve the combustion efficiency was given. That is, under the premise of ensuring minimized hydrogen leakage, the hydrogen should mainly distribute in the middle and the front of the cylinder, and a high hydrogen concentration is maintained near the spark plug.     

矿井风门漏风监测系统的研究及应用

为了有效监控煤矿井下风门是否漏风、保证煤矿风量的充足,采用压差法测风技术和软件控制技术,开发了风门漏风监测系统。系统通过在线监测风门两侧的压差实时动态掌握在用风门良好状态,对漏风风门及时报警。     

Numerical and experimental investigation of a thermosiphon solar water heater system thermal performance used in domestic applications

The thermosiphon is a passive heat exchange method, which circulates a fluid within a system without the need for any electrical or mechanical pumps. The thermosiphon is based on natural convection where the thermal expansion occurs when the temperature difference has a corresponding difference in density across the loop. Thermosiphons are used in different applications such as solar energy collection, automotive systems, and electronics. The current study aims to investigate thermosiphon thermal performance used in domestic applications. The thermal performance of a thermosiphon has been studied by many researchers; however, according to the knowledge of the authors, the influence of the amount of the working fluid on the thermal output has not yet been investigated. Therefore, the influence of the amount of working fluid within the riser pipe has been investigated on the thermal performance of the thermosiphon. In the current study, a computational fluid dynamics model is involved. This model has been validated by comparison with experimental findings. The maximum variation between numerical and experimental results is 14.2% and 11.2% for the working fluid at the inlet and outlet of the absorber pipe, respectively. Furthermore, the results show that the amount of working fluid inside the closed thermosiphon has a great influence on the thermal performance of the system. Additionally, it is found that Case-B, when the amount of working fluid is less than by 10% compared to the traditional model, is the best case among all cases under study. Furthermore, a correlation equation to predict water temperature at the exit of the absorber pipe has been established with an accuracy of 95.05%.