An experimental study on the spray characteristics of pressure nozzle in a fluid bed granulation

The particles with a narrow size distribution are proper products in a fluid bed granulation and coating. As well, the process efficiency is one of the most important parameters, and the wall deposition of sprayed liquid reduces it. The modality of spray volume distribution is a key parameter in the definition of particle size distribution and process efficiency. This work is done in two steps: In the first step, an experimental study on spray characteristics including spray flux distribution, spray cone angle, and discharge coefficient is conducted. Based on the experimental data, the curves of liquid volume flux versus nozzle pressure and height are obtained. The results indicate that the flux distribution changes significantly with even small pressure and height changes. In the second step, the granulation process is carried out in a semi-industrial conical fluid bed, and the particles size distribution curves and the deposited mass on the bed wall are obtained. The results show that the precise determination of the spray flux distribution is an appropriate way to predict the well-advised nozzle pressure/height in order to achieve the narrow particle size distribution and high efficiency of the process.     

表面织构形状对牙轮钻头轴承摩擦学性能影响的实验研究

牙轮钻头滑动轴承作为钻头破岩过程中传递载荷的关键部件,在低速重载的钻井过程中易发生黏着磨损失效。为改善牙轮钻头滑动轴承的耐磨性能,利用纳秒激光雕刻技术,在牙轮钻头滑动轴承轴颈表面加工了面积比为10%、深度为20μm的圆形、矩形、三角形及复合织构;基于赫兹相似理论,设计近似模拟钻头轴承工况的环-块配对副单元实验方案,并在UMT摩擦试验机上开展织构形状对钻头滑动轴承摩擦副摩擦因数、磨损量、温升变化和微观形貌影响规律的实验研究。结果表明:仿生织构的形状及布置方式对减摩和耐磨效果影响极大,其中圆形、矩形织构的减摩和耐磨性能最优,其次为三角形织构,而复合织构反而增大了摩擦因数及磨损量;单一织构对试件磨损量及温升的影响不大,而复合织构在增加摩擦的同时温度有明显升高,不利于井下高温环境下延长牙轮钻头寿命。     

Assessing smoke toxicity of burning combustibles by four expressions for fractional effective dose

Toxicity of smoke generated in a fire is difficult to measure accurately. That is because gas sensors for measuring rapidly varying concentrations of toxic gases are not yet developed. Simple expressions are searched for quick measurement in assessing smoke toxicity practically. Four equations on calculating fractional effective dose (FED) related to toxic effluents were reported in the literature, each based on different assumptions. FED value was proposed to be calculated based on peak carbon monoxide concentration and peak carbon dioxide concentration, and transient carbon monoxide, carbon dioxide, and oxygen concentrations. The four values were compared in this article using literature data on toxic gases from different materials measured by (i) cone calorimeter; (ii) full-scale burning tests; and (iii) tunnel full-scale tests. Measured carbon monoxide, carbon dioxide, and oxygen concentrations by standard equipment of oxygen consumption calorimeters were used to calculate the four FED values. It is found that the values of FED based on peak carbon monoxide and carbon dioxide concentrations (denoted as FED₂) are similar to the average values of FED calculated from the updated equation in the literature using the oxygen consumption calorimeters. Putting the values of FED₂ in fire safety design guides is then recommended.     

Thermoelastic analysis of laminated composite and sandwich shells considering the effects of transverse shear and normal deformations

Abstract

In the present study, thermoelastic analysis of laminated composite and sandwich shells (cylindrical/spherical) is presented using fifth-order shear and normal deformation theory. The significant characteristic of the present theory is that it includes the effects of both transverse shear and normal deformations. The mathematical formulation uses the principle of virtual work to derive the variationally consistent governing equations and traction free boundary conditions. To obtain the static solution, these governing equations are solved by employing Navier’s solution technique. The shell is subjected to a mechanical/thermal load sinusoidally distributed over the top surface of the shell. The thermal load linearly varies across the thickness of the shell. The present results are compared with other higher-order models and 3D elasticity solution wherever possible. Thermal stresses presented in this study will act as a benchmark for the future work.     

带耐火衬里高温反应器密封锥结构的设计

耐火衬里及支撑结构设计的可靠性是保证高温反应器壳体温度小于设计温度的关键因素。针对耐火衬里结构失效导致反应器壳体温度超过设计温度的问题,提出了一种双金属焊接的密封锥结构。该结构具有支撑金属衬里的作用以及将耐火材料与金属衬里之间的膨胀空间分割成多个密闭空间以阻止高温气体的流动,进而提高隔热可靠性。采用ANSYS软件中APDL语言建立了密封锥连接结构的有限元模型,通过研究密封锥不同角度以及厚度对计算结果的影响,得出了密封锥的最佳结构参数,并满足ASME标准的应力强度评定要求。模拟结果可为此类高温反应器耐火衬里结构的设计提供参考依据。     

Quality assurance and quality control of subgrade compaction using the dynamic cone penetrometer

The Dynamic Cone Penetrometer (DCP) is a device that is used in the construction industry for the assessment of in situ soil compaction quality. Over the past few decades, numerous correlations have been developed between the DCP test results and soil strength and stiffness parameters. This paper proposes a comprehensive set of criteria and recommendations for quality control (QC) of compacted subgrade that take into account the inherent statistical variability of DCP test results. For the development of the QC criteria, a new statistical methodology is used to extract representative test values from the raw field DCP test data. In order to use the proposed QC criteria, soils are first classified into two broad categories (fine-grained and coarse-grained) depending on their fabric and response to compaction efforts. Test results indicate that (i) for fine-grained soils, the DCP test values have good correlation with the plasticity index (PI), which is indicative of the type and amount of clay content of the soil and (ii) for coarse-grained soils, the DCP test values have good correlation with the optimum water content of the soil, which is directly related to its in situ density. DCP blow count correlation equations are presented for both soil categories. Recommendations for field DCP testing and data analysis are also provided to highlight the significance of the statistical distribution of the DCP test results in QC testing of compacted subgrade.     

粉土界面恒刚度循环剪切试验研究

竖向循环荷载作用下桩土界面的作用机理是研究桩土摩擦疲劳的关键。针对循环荷载作用下桩-粉土界面的剪切性能,使用改进的剪切试验装置在恒刚度条件下进行循环剪切试验,研究循环次数、累积位移和法向刚度对其摩擦疲劳性能、循环后单调剪切性能的影响。试验结果表明,粉土在循环剪切过程中,法向应力和剪应力在初始10个循环内随循环数增加快速衰减,随着循环进行,逐渐趋于稳定;单次循环内在剪切位移方向变化时,土体呈现表现出剪缩-剪胀-剪缩交替现象,总体变形呈现剪缩的趋势;循环荷载作用下,粉土界面的法向应力和剪应力随法向刚度增大衰减速率增大,达到稳定的累积循环位移越小;粉土循环后的单调剪切、法向应力恢复的单调剪切的剪应力比小于首次单调剪切试验值,且法向应力恢复的循环后剪切试验的剪胀程度较小,表明循环剪切过程中界面处粉土颗粒棱角破碎,颗粒变得光滑。在对试验数据分析的基础上,提出了与累积位移、法向刚度和初始应力相关的无量纲累积位移,建立了法向应力和界面摩擦角随累积位移的衰减方程。     

Synergistic fire-retardancy properties of melamine coated ammonium poly(phosphate) in combination with rod-like mineral filler attapulgite for polymer-modified bitumen roofing membranes

A novel intumescent (carbonization, acid donor and foaming) fire retardant that mimics carbon nanotubes was introduced into bitumen roofing and characterized using cone calorimetry as the main analytical tool. The experimental results indicate that 18% (by mass) attapulgite mineral (ATTP) mixed with base bitumen decreased the peak heat release rate per unit area (pHRRPUA) by 10%. Further, incorporation of melamine coated ammonium polyphosphate (MAPP) decreased the pHRRPUA by 52% and a mixture of these (3:1, ATTP:MAPP) decreased the pHRRPUA by 25% as compared to adding CaCO₃ as a filler. The residual mass loss after the cone test was also improved with up to 3%. The indication of a positive synergistic flame retardant effect of the ATTP-MAPP mixture is supported by thermogravimetric analysis. The addition of this rod-like mineral improved the general fire retardant properties of the base bitumen and increased the viscosity. Therefore, the polymer-modified bitumen with both fire retardant and rheological properties (providing mechanical strength) is a promising novel approach in the design of bitumen roofing membranes.