塑料模现状及发展趋势

我国塑料模的发展,极其迅速,现已具相当规模。无论是设计水平、加工制造技术,还是 CAD 技术都有了明显提高。本文简明扼要地介绍了国内外塑料模的现状、发展趋势、市场预测,以及“九五”国家规划目标与对策。     

辊式拉拔模用于连续拉拔机组的新技术

针对进口连续拉拔机组，独创设计了可配套使用的二连式辊模，并首次很好地解决了惯用模在辊模后的安装问题，是一种很有前途的新技术。     

一种新型板件连接

TOX板件冲压连接工艺是一种新的板件连接技术。作者对TOX板件冲压连接技术进行了应用研究，并取得了一些经验。主要介绍一种板件连接技术－板件冲连接工艺，较详细地叙述了其原理、应用范围及工艺要点。     

Powder Deposition in Three Parallel-Oriented Dies of Different Shapes

Uniformity of bulk density distribution during the die filling process is required to minimize quality problems, such as distortion and cracking, for powder compacts. Understanding the die filling process is necessary in ensuring a uniform powder deposition. The second-generation pressure deposition tester (PDT-II) was used to investigate the deposition process and final pressure distribution of powder filling in toroidal, cylindrical, and E-shaped dies. All tests were conducted using a spray-dried free-flowing granular powder. The results indicated that for toroidal dies: (1) the area around 0° orientation (the leeward end) had the highest pressure values (1186.7 to 2498.0 Pa), with the average pressure values of the remaining area 353.7-648.0 Pa; (2) the pressure distribution was symmetrical about the centerline parallel to the feed shoe movement direction; (3) the highest feed shoe speed (500 mm/s) led to the most nonuniform pressure distribution among the three speeds; (4) higher feed shoe speed did not always result in higher final pressure values; and (5) the right die tended to have higher final pressure values (215.0 to 2498.0 Pa) than the center die (95.4 to 2052.5 Pa). For E-shaped dies: (1) the final pressure values of the middle leg (308.9 to 760.7 Pa) were higher than those of the left and the right legs (148.9 to 530.3 Pa); (2) the area along the backside had the highest final pressure value (1054.6 to 1303.8 Pa); (3) the pressure distribution was symmetrical about the centerline parallel to the feed shoe movement direction; and (4) neither the center die nor the right die always had higher pressure values than the other one at all locations. Comparison between cylindrical and toroidal dies indicated that: (1) neither of the two die shapes (cylinder and toroid) led to consistently higher or lower final pressure values at all locations and (2) for all three feed shoe speeds, the toroidal die had higher average final pressure values in the 0° orientation.     

自由锻锤上冷冲厚板新工艺

介绍了自由锻锤上冷冲厚板工艺的特点和模具主要结构。以及如何解决凸凹模间隙、选用小间隙冲孔时刃口磨损加剧的问题。研制出了降低磨损。提高模具寿命的润滑剂配方。设计了适合自由锻锤上厚板冲孔的模具，对在自由锻锤上厚板冲孔进行了有益的尝试。扩大了自由锻设备的加工范围。解决了不具备大型压力机情形下的生产难题。     

机油泵转子的研究

本文研究了有关机油泵转子的齿形曲线、测绘及型腔设计等几个问题     

热处理工艺对T12A钢冷冲模使用寿命的影响

通过对Ｔ１２Ａ钢冷冲模具经不同热处理工艺试验表明，用中合适的未溶碳化物的存在，可显著地提高其使用寿命、用于冷冲模具上，为传统热处理后的使用寿命２倍以上。     

衣架式机头口模设计公式的修正探讨

基于表征值方法和熔体等压线平行于模唇这一流动模型,对衣架式机头口模进行了流动分析,并发现了文献[1]提出的口模设计公式中的一个缺陷,即计算的扇形狭缝区域与歧管发生了分离,针对该缺陷给出了修正公式。     

拉深模CAD系统的研究与建立

对宽凸缘筒形件拉深模工序设计中的关键问题进行了详尽的讨论，给出设计优化的拉深工序的思路，并对拉深模CAD系统的开发进行了讨论。在输入相关参数后，拉深模CAD系统可完成拉深模的设计并绘出实体图，显著提高了设计质量和效率。     

离子注入工模具材料表面改性及其展望

介绍了我国及先进工业国家离子注入工模具改性的研究和应用方面取得的成果。展示了我国在离子注入改善工模具材料的抗磨损特性及使改性层韧化方面所做的有益探索和应用实例。作出我国离子注入表面改性的产业化进程已经获得进展的判断 ,并从经济因素和产业政策等方面 ,对推广离子束改性技术 ,加快产业化进程提出了建议