流变仪在覆铜板工序中的应用

本文简要叙述利用流变仪对覆铜箔层压板生产工序中的胶液和半固化片参数进行控制,从而更好地保证胶液和 半固化片性状的一致性,以有利于控制板材流胶和品质。     

基于PTFE的PCB的多层层压方法

介绍了采用不同材料类型的粘结膜、半固化片、所需设备和粘结材料,用于生产低到高层数的PTFE多层板的情况。     

PPS泥浆法预浸技术的研究

本文介绍了一种新型的，用于热塑性树脂基复合材料的泥浆法预浸技术，该工艺具有对纤维损伤小，不污染环境和树脂含量容易控制等优点，本文重点讨论了了该工艺的关键技术－ＰＰＳ（聚苯硫醚）泥浆的制备技术及其预浸工艺?     

近红外光谱技术在酚醛预浸布中的应用

为了对预浸布进行快速检测,采用近红外漫反射的方法对高硅氧/酚醛预浸布,碳/酚醛预浸布中的树脂含量、可溶树脂含量和挥发份含量进行在线监测,三项指标同时显示.通过偏最小二乘方法分别建立标准模型,用模型的评价指标评价,分析未知样品.用近红外方法在1 min之内同时分析出结果,没有破坏性.用近红外的测定结果和标准方法的测定结果相比,两者不存在显著性差异.近红外光谱的方法可以应用在酚醛预浸料生产线上.     

Cure kinetics of T700/BMI prepreg used for advanced thermoset composite

A new isothermally based, cure kinetic model for the prepreg was presented using an industrially supplied prepreg rather than pure resin. The matrix resin was bismaleimide (BMI) resins, and the reinforcement was carbon fiber T700–12S. The BMI prepreg was measured from 170 to 220°C by isothermal DSC. The isothermal cure reaction heat increases with the increment of cure temperature. The DSC data were analyzed by the proposed nth‐order reaction model. An increase in reaction rate was observed at higher temperature in both neat and prepreg. After reaching the peak value, the reaction rate dropped off faster in prepreg, resulting in a lower average value of the ultimate heat of reaction. It was suggested the presence of carbon fiber had an effect on the cure kinetics as a heat sink. The carbon fibers imposed restrictions on the molecular mobility of the reactive species and did not change the cure mechanism. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2238–2241, 2005     

中温热熔预浸料用环氧树脂及其固化体系的研究进展

本文综述了中温热熔预浸料用环氧树脂体系,包括国内外基体树脂及固化体系的发展现状;分析了粘度对基体树脂的影响规律、固化剂和促进剂的匹配、催化剂的选择等;重点介绍了脲类衍生物和咪唑两类固化促进体系的进展;表明环氧树脂热熔预浸料研制的技术关键是选择合理的树脂体系组合,有较长潜伏期的固化剂和促进剂的匹配及合适的催化剂。     

热塑性预浸带模压成型工艺研究

本文针对热塑性预浸带的模压成型工艺进行了探索研究，为成型连续纤维增强热塑性复合材料模压制品提供了简单，实用的工艺方法。     

碳纤维/聚醚醚酮(PEEK)复合材料拉拔制管工艺设计和模拟

从太空制造角度出发,设计了一种碳纤维/聚醚醚酮(PEEK)预浸复合板料拉拔连续制管工艺.综合考虑了预浸复合板料的供料放卷过程、冲压、拉拔成形工步和超声焊接工序,并创造性的提出了卷曲拉挤成型方式.利用Johnson-Cook和Holzapfel-Gasser-Ogden模型构建了一种以PEEK为基体,以碳纤维编织布为增强体相互叠加的材料模型,通过实验数据确定材料参数.采用商业软件ABAQUS对各工序分步进行了地面条件下的有限元数值模拟,分析了预浸复合材料板材在供料放卷、冲压拉拔成形过程中的应力分布,并采用蔡-希尔最大变形能理论证明了本文设计的放卷模具和卷曲成形模具可以进行连续制管.在焊接过程中,分析了预浸料基体PEEK在焊接区域产生的Mises应力分布,证明了超声波焊接方案对管材表面质量的影响较小.模拟结果表明,所设计的连续拉拔制管工艺能够快速有效地生产出表面良好的管材.仿真结果可为后续复合材料在轨拉拔连续制管的工艺设计和制造提供借鉴.     

薄铺层层合复合材料研究进展

简要介绍了碳纤维薄层预浸料及其制备的层合复合材料,主要阐述碳纤维薄层预浸料的制备方法和薄铺层复合材料的力学性能特点。对国内外关于薄铺层复合材料与常规铺层复合材料的静态、韧性和疲劳等力学性能的研究进展进行了分析和总结,归纳了铺层厚度的减薄对层合复合材料力学性能的影响规律。最后对薄铺层复合材料的研究趋势和应用前景进行了展望。     

A ply-level electrical resistance approach to monitor crack evolution in a laminate SiC/SiC composites

In the aim of providing a reliable technique to monitor the development of damage in 0°/90° melt-infiltrated SiC-fiber reinforced prepreg laminate ceramic-matrix composites, it was hypothesized that the electrical resistivities of different layers of this material were significantly different due to their free Si content and morphology. Three distinct layers: a 0° fiber ply, a 90° fiber ply and a matrix only ply, were distinguished in the composite architecture. Free silicon is the most conductive phase in this composite system; however, the Si content and morphology were different in each of the three types of plies. Unidirectional and [0°/90°]_2s specimens enabled quantification of ply-level resistivities. An electric circuit model was constructed; it consists of parallel resistors where each resistor represents a ply in the composite system. This ply-level electrical model was validated using composites of different vintages which contained different silicon contents. A room temperature stepped fatigue test was conducted and the ply level circuit model was used to discern crack morphology with the support of acoustic emission and digital image correlation.