Preparation and electrochemical characterization of Ti-based amorphous metallic glass with high strength

Ti-based amorphous metallic glasses have excellent mechanical, physical, and chemical properties, which is an important development direction and research hotspot of metal composite reinforcement. As a stable, simple, efficient, and large-scale preparation technology of metallic powders, the gas atomization process provides an effective way of preparing amorphous metallic glasses. In this study, the controllable fabrication of a Ti-based amorphous powder, with high efficiency, has been realized by using gas atomization. The scanning electron microscope, energy-dispersive spectrometer, and X-ray diffraction are used to analyze surface morphology, element distribution, and phase structure, respectively. A microhardness tester is used to measure the mechanical property. An electrochemical workstation is used to characterize corrosion behavior. The results show that as-prepared microparticles are more uniform and exhibit good amorphous characteristics. The mechanical test shows that the hardness of amorphous powder is significantly increased as compared with that before preparation, which has the prospect of being an important part of engineering reinforced materials. Further electrochemical measurement shows that the corrosion resistance of the as-prepared sample is also significantly improved. This study has laid a solid foundation for expanding applications of Ti-based metallic glasses, especially in heavy-duty and corrosive domains.     

两种3D打印用雾化Ti-6Al-4V粉末的对比研究

本研究分别利用水冷铜坩埚真空感应熔炼气雾化(VIGA-CC)和等离子旋转电极(PREP)两种技术制备出球形Ti-6Al-4V合金粉末,作者利用SEM、同步辐射CT扫描-三维重建和氩气含量测试等分析手段对不同粒径的Ti-6Al-4V合金粉末的孔洞缺陷和氩气含量、硬度值进行了表征。实验结果表明, VIGA-CC粉末粒度分布宽,细粉收得率较多,粉末粒度分布在40~180 μm之间, PREP粉末的粒度分布较窄,主要集中在110~180 μm之间；金属粉末内部的孔隙率、气体含量和孔尺寸随着粉末粒度的增大而增大,且同一粒径范围内VIGA-CC粉末的气孔概率多于PREP粉末；随着粉末粒径减小,粉末截面组织逐渐细化,其硬度值逐渐升高,整体上VIGA-CC粉末硬度值高于PREP粉末。     

Investigations on Emission Characteristics of a Liquid-Fueled Trapped Vortex Combustor

The combustion and emission formation process of liquid fuel in the trapped vortex combustor(TVC)are very complicated.A trapped vortex combustor with replaceable bluff-bodies was designed to investigate these processes.The bluff-body widths varied from 0.021 m to 0.036 m.Experimental tests were carried out.Liquid RP-3 aviation kerosene was used in the tests.Emissions were measured under atmospheric pressure.The combustion process was analyzed theoretically in the viewpoints of relative evaporation time,mixing time and reaction time.Numerical simulations were also conducted to help analyze the formation and depletion processes of pollutants in TVC.The results reveal that atomization was a critical factor for formation and depletion processes of pollutants.By controlling mixing speed of burned and unburned gases and thus fuel-air uniformity,turbulence intensity could also affect emission levels.In addition,residence time also affected the emissions by affecting combustion completeness and the time for NOx formation.All these factors were combined in a complicated way to affect combustion process and pollutant emissions.     

雾化溶液除湿系统最适液滴特性

液滴特性是影响雾化溶液除湿系统性能的关键因素，但目前适用于该类除湿系统的最佳液滴特性尚不明确。为此，本文基于雾化溶液除湿过程所遵循的质量、能量平衡，借助数值模拟及正交设计，以超声波雾化溶液除湿系统（UADS）为例，对除湿剂液滴在各典型粒径、温度、质量分数等特性组合下的除湿性能进行研究。结果表明：随着液滴粒径的减小、溶液质量分数的增加以及液滴温度的降低，雾化除湿系统性能虽均有所提升，但其改善作用依次减弱；通过正交设计优化液滴特性组合，可显著提升雾化除湿系统性能。与液滴优化前相比，UADS系统在本文所得最适液滴特性下的性能，比传统典型性能（除湿速率为7.5g/s，除湿效率为48.5%）大幅提升，除湿速率提升31.04%，除湿效率改善达24.63%。研究可为雾化溶液除湿系统液滴特性的合理优选，并进一步提高系统的除湿性能及经济性提供积极参考。     

Refinement of primary carbides in AISI DC 53 cold work tool steel by thin section copper permanent mould casting and water atomization

In this study, as alternative methods to conventional production methods involving thin section copper permanent mould casting (fast solidification) and water atomization (rapid solidification) of AISI DC 53 cold work tool steel have been investigated. Thin slabs obtained by copper mould casting was homogenized at 1150 °C for one hour and then hot rolling was be applied. After hot rolling, conventional heat treatment have been applied to thin slabs. The same heat treatment procedure have been performed for a commercially available AISI DC 53 which is manufactured by thick section ingot casting and rolling. In order to investigate also the effect of rapid solidification on AISI DC 53 tool steel, steel powder was produced by water atomization technique. Experiments have revealed that thin steel slabs in permanent copper mould and rapidly solidified tool steel powder by water atomization have a more refined primary M₇C₃ carbides than commercially available steel.     

内热型超声雾化溶液再生系统最优内热量的研究

基于质量守恒、能量守恒定律，建立了内热型超声雾化溶液再生系统（IH-UARS）的再生性能预测模型并进行了充分的实验验证，通过研究不同内热量下IH-UARS的再生性能及其变化规律，寻求系统所需的最佳内热量并明确其可能的影响因素。结果表明：IH-UARS系统存在最优的内热量范围，使其再生系统性能最佳；所需最优内热量随着再生溶液流量增大呈显著的对数增长，但受空气流量的影响较弱；在该研究中的标准工况下，IH-UARS所需最优内热量约为275~350 W。此外研究发现：内热量的增长有益于促进初始浓度较高的溶液进一步浓缩再生，如当IH-UARS中内热量增至800 W时，其初始浓度为36%的溶液比24%的溶液浓度增量指标改善幅度高37%。研究所得结果可对提高溶液再生性能及经济性提供积极参考。     

纳米结构9Cr-ODS钢的制备工艺

本文对利用雾化法直接制备出Y、Ti过饱和固溶的粉体合金,经短时机械合金化和热等静压成型制备纳米结构9Cr-ODS钢技术进行了研究.采用扫描电镜和X射线衍射研究雾化合金粉与短时球磨后雾化合金粉的形貌特征与组织的演化.通过高分辨透射电镜和电子背散射衍射研究热固化成型后ODS钢的微观组织.测试了雾化粉和球磨8 h合金粉热固化成型样品的应力-应变曲线.结果表明,用短时球磨雾化粉制备的ODS钢晶粒尺寸更加细小、形成高密度纳米尺寸的析出相.与常规方法制备的ODS钢相比,抗拉强度略高、塑性显著提高、球磨时间大幅缩短.     

Mild hydrogen production from the hydrolysis of Al–Bi–Zn composite powder

The development of mild hydrogen-generating materials is of great significance to improve the working life of hydrogen–oxygen fuel cells. In this study, Al–Bi–Zn composite powders were designed by phase diagram calculation and then prepared via the gas atomization method. The results indicated that the conversion yield of Al–12Bi–7Zn (wt.%) powder reached 98% with stable hydrogen production within 280 min at 50 °C. When composite powder reacted with NaCl solution to produce hydrogen, the dormant period of the reaction process was significantly shortened, but the conversion rate was slightly reduced. Additionally, the evolution of powder morphology during the reaction was investigated. The results showed that the continuous cracking of the powder led to the continuous exposure of fresh Al to react.     

空冷器用高压水清洗与雾化降温系统集成设计与开发

高压水清洗系统和喷淋降温系统分别是春季保持空冷器翅片表面清洁和夏季保证空冷器在高温下正常运行的2个重要辅助系统。针对喷淋系统的缺点研究了高压射流雾化技术,通过试验论证了高压水清洗与雾化降温系统集成的可行性和合理性。根据设计思路开发的集成系统已在山西某项目获得应用并取得了良好的使用效果,此高压水清洗与雾化降温集成系统中高压水发生装置及介质输送管路共用,产生的高压水射流雾化颗粒可达到60μm,夏季降温效果较传统喷淋降温效果大幅提升,水资源的利用率得到极大提高,系统性价比更高。