Corrosion behaviour of 304LN activated tungsten inert gas and flux-cored arc weld metals

Activated tungsten inert gas (A-TIG) and flux-cored arc (FCA) weld metals were prepared using 304LN stainless steel plate. The weld metals were thermally aged at 923, 973 and 1023?K for 100?h to study the decomposition of initial δ-ferrite in A-TIG (～10 ferrite number (FN)) and FCA (～5 FN) weld metals into secondary phases like M₂₃C₆ carbides, χ and σ. Ferrite number is the measurement of δ-ferrite based on the principle of magnetic property using ferritescope. Preliminary microstructural studies revealed the formation of carbides in FCA weld metals aged at 923?K for 100?h, which was correlated with higher carbon content (0.04?wt-%), and also ageing at higher temperature transformed δ-ferrite into χ/σ phases. However, A-TIG weld metals showed the transformation of δ-ferrite mainly into χ/σ phases. The δ-ferrite transformation kinetics was found to be sluggish in A-TIG weld metals compared to FCA weld metals. This difference was attributed to the difference in the carbon contents of A-TIG and FCA welds. Activated tungsten inert gas weld metals showed better uniform and pitting corrosion resistance compared to FCA weld metals in as-deposited and thermally aged conditions. Presence of higher amount of initial δ-ferrite content in A-TIG weld metal helped diffusion of minor alloying elements like sulphur and phosphorous into it, thereby reducing their microsegregation at the δ/γ interface boundaries and subsequent pitting corrosion attack. Thus, A-TIG welding process was found to be superior compared to FCA welding process.     

Characterisation of microstructural damage due to corrosion fatigue in AISI type 316 LN stainless steels with different nitrogen contents

Corrosion fatigue (CF) behaviour of AISI type 316 LN stainless steels (SS) with three different nitrogen contents was evaluated in a boiling aqueous solution of 5?M NaCl+0·15?M Na₂SO₄+2·5?ml?l^?1 HCl at a stress ratio of 0·5 and a frequency of 0·1?Hz. After the CF tests, the specimens were observed under a field emission gun scanning electron microscope (FEG-SEM) as well as an atomic force microscope (AFM) to understand the deformation mechanism which led to the failure. Slip character could be explained based on the surface deformation features observed using FEG-SEM and AFM. A slip irreversibility relation has been proposed which when applied could explain the CF behaviour of these steels with varying nitrogen contents. Increase in the nitrogen content increased the slip reversibility up to 0·14?wt-% nitrogen; however, further increase in nitrogen content had no beneficial effect on the slip reversibility.     

A Study of the Electrode Potential of Nickel in Accelerated Corrosion Test Media

Potential measurements are reported on bright, semi-bright and Watts-type nickel electrodeposits in a number of electrolytes simulating accelerated corrosion test media, both on open circuit and when anodically polarized. The changes in the potentials with time have been recorded in some cases over a period of several days. The appearance of the deposits has been found to alter with polarization. In some cases, the value of the potential has been found to depend in a surprising manner on agitation, and tentative deductions are made from this phenomenon. Results obtained with different deposits and electrolytes are compared.     

Increasing productivity in sculpture surface machining via off-line piecewise variable feedrate scheduling based on the force system model

Sculpture surface machining is a critical process commonly used in various industries such as the automobile, aerospace, die/mold industries. Since there is a lack of scientific tools in practical process planning stages, feedrates for CNC machining are selected based on the trial errors and previous experiences. In the selections of the process parameters, production-planning engineers are conservative in order to avoid undesirable results such as chipping, cutter breakage or over-cut due to excessive cutter deflection. Currently, commonly used CAD/CAM programs use only the geometric and volumetric analysis, but not the physics of the processes, and rely on experience based cutting tool database and users’ inputs for selection of the process parameters such as feed and speed. Usually, the feeds and cutting speeds are set individual constant values all along the roughing, semi-finishing, and finishing processes. Being too conservative and setting feedrate constant all along the tool path in machining of sculpture surfaces can be quite costly for the manufacturers. However, a force model based on the physics of the cutting process will be greatly beneficial for varying the feedrate piecewise along the tool path.The model presented here is the first stage in order to integrate the physics of the ball-end milling process into the selection of the feeds during the sculpture surface machining. Therefore, in this paper, an enhanced mathematical model is presented for the prediction of cutting force system in ball end milling of sculpture surfaces. This physical force model is used for selecting varying and ‘appropriate’ feed values along the tool path in order to decrease the cycle time in sculpture surface machining. The model is tested under various machining conditions, and some of the results are also presented in the paper.     

Modifying of Cotton Fabric Surface with Nano-ZnO Multilayer Films by Layer-by-Layer Deposition Method

ZnO nanoparticle–based multilayer nanocomposite films were fabricated on cationized woven cotton fabrics via layer-by-layer molecular self-assembly technique. For cationic surface charge, cotton fabrics were pretreated with 2,3-epoxypropyltrimethylammonium chloride (EP3MAC) by pad-batch method. XPS and SEM were used to examine the deposited nano-ZnO multilayer films on the cotton fabrics. The nano-ZnO films deposited on cotton fabrics exhibited excellent antimicrobial activity against Staphylococcus aureus bacteria. The results also showed that the coated fabrics with nano-ZnO multilayer films enhanced the protection of cotton fabrics from UV radiation. Physical tests (tensile strength of weft and warp yarns, air permeability and whiteness values) were performed on the fabrics before and after the treatment with ZnO nanoparticles to evaluate the effect of layer-by-layer (LbL) process on cotton fabrics properties.     

A new modified electrode based on electrochemical oxidation of 1-amino-5,6,7,8-tetrahydronaphthalene in acetonitrile

Electrooxidative polymerization of the 1-amino-5,6,7,8-tetrahydronaphthalene (ATHN) monomer on a glassy carbon (GC) electrode was carried out in an acetonitrile solution containing LiClO₄ using consecutive multisweep cyclic voltammetry and controlled potential electrolysis techniques. The factors that affected the film formation, such as monomer concentration, number of sweeping cycles, sweep rate and limits of potential cycling were investigated in detail. The obtained modified electrode was active only in acidic solutions, and its activity was found to be pH dependent. The effects of pH and temperature on the obtained modified electrode were studied. The obtained modified electrode has been found to improve the electrochemical reversibility and decrease the overpotential of hydroquinone.     

Synthesis, characterization and degradation of biodegradable thermoplastic elastomers from poly(ester urethane)s and renewable soy protein isolate biopolymer

New biodegradable poly(ester urethane)/soy protein isolate (PEU/SPI) hybrids were prepared by in situ polymerization. The chemical incorporation of the SPI into the backbone chain of the PEU was facilitated by the reaction of the amine functional groups of SPI with methylene diphenyl diisocyanate (MDI). X-ray diffraction results showed that the chemical incorporation of SPI into PEU significantly changed the molecular structure of the PEU. The PEU/SPI hybrids exhibited higher thermal decomposition temperature and significant increase in the modulus compared with that of pure PEU. Microscopic examination of the morphology of PEU/SPI hybrids confirmed very fine and homogeneous SPI dispersion in PEU. The hydrolytic degradation of the PEU in a phosphate buffer solution was accelerated by incorporation of SPI, which was confirmed by water absorption and scanning electron microscopy of the samples after up to 10 weeks immersion in the buffer solution. This study provides a facile and innovative method of controlling the biodegradation rate of pure PEU with the additional advantage of environmentally-benign biodegradation of the hybrid PEU/SPI polymer, making the concept potentially widely applicable.     

Discovery of an Allosteric Ligand Binding Site in SMYD3 Lysine Methyltransferase

SMYD3 is a multifunctional epigenetic enzyme with lysine methyltransferase activity and various interaction partners. It is implicated in the pathophysiology of cancers but with an unclear mechanism. To discover tool compounds for clarifying its biochemistry and potential as a therapeutic target, a set of drug-like compounds was screened in a biosensor-based competition assay. Diperodon was identified as an allosteric ligand; its R and S enantiomers were isolated, and their affinities to SMYD3 were determined (K_D=42 and 84 μM, respectively). Co-crystallization revealed that both enantiomers bind to a previously unidentified allosteric site in the C-terminal protein binding domain, consistent with its weak inhibitory effect. No competition between diperodon and HSP90 (a known SMYD3 interaction partner) was observed although SMYD3–HSP90 binding was confirmed (K_D=13 μM). Diperodon clearly represents a novel starting point for the design of tool compounds interacting with a druggable allosteric site, suitable for the exploration of noncatalytic SMYD3 functions and therapeutics with new mechanisms of action.     

Laboratory Studies to Determine Suitable Chemicals to Improve Oil Recovery from Garzan Oil Field

Garzan oil field is located at the south east of Turkey. It is a mature oil field and the reservoir is fractured carbonate reservoir. After producing about 1% original oil in place (OOIP) reservoir pressure started to decline. Waterflooding was started in order to support reservoir pressure and also to enhance oil production in 1960. Waterflooding improved the oil recovery but after years of flooding water breakthrough at the production wells was observed. This increased the water/oil ratio at the production wells. In order to enhance oil recovery again different techniques were investigated. Chemical enhanced oil recovery (EOR) methods are gaining attention all over the world for oil recovery. Surfactant injection is an effective way for interfacial tension (IFT) reduction and wettability reversal. In this study, 31 different types of chemicals were studied to specify the effects on oil production. This paper presents solubility of surfactants in brine, IFT and contact angle measurements, imbibition tests, and lastly core flooding experiments. Most of the chemicals were incompatible with Garzan formation water, which has high divalent ion concentration. In this case, the usage of 2-propanol as co-surfactant yielded successful results for stability of the selected chemical solutions. The results of the wettability test indicated that both tested cationic and anionic surfactants altered the wettability of the carbonate rock from oil-wet to intermediate-wet. The maximum oil recovery by imbibition test was reached when core was exposed 1-ethly ionic liquid after imbibition in formation water. Also, after core flooding test, it is concluded that considerable amount of oil can be recovered from Garzan reservoir by waterflooding alone if adverse effects of natural fractures could be eliminated.     

Improvements of the structural,thermal, and mechanical properties of structural adhesive with functionalized boron nitride nanoparticles

Investigations on the production and development of nanoparticle-reinforced polymer materials have been attracted attention by researchers. Various nanoparticles have been used to improve the mechanical, chemical, thermal, and physical properties of polymer matrix composites. Boron compounds come to the fore to improve the mechanical and thermal properties of polymers. In this study, mechanical, thermal, and structural properties of structural adhesive have been examined by adding nano hexagonal boron nitride (h-BN) to epoxy matrix at different percentages (0.5, 1, 2, 3, 4, and 5%). For this purpose, nano h-BN particles were functionalized with 3-aminopropyltriethoxysilane (APTES) to disperse the h-BN nanoparticles homogeneously in epoxy matrix and to form a strong bond at the matrix interface. Two-component structural epoxy adhesive was modified by using functionalized h-BN nanoparticles. The structural and thermal properties of the modified adhesives were investigated by scanning electron microscopy and energy dispersion X-ray spectroscopy, Fourier transform infrared spectroscopy, differential scanning calorimetry, and thermogravimetric analysis techniques. Tensile test and dynamic mechanical analysis were performed to determine the mechanical properties of the adhesives. When the results obtained from analysis were examined, it was seen that the nano h-BN particles functionalized with APTES were homogeneously dispersed in the epoxy matrix and formed a strong bond. In addition that, it was concluded from the experimental results that the thermal and mechanical properties of adhesives were improved by adding functionalized nano h-BN particles into epoxy at different ratios.