插层法制备聚合物/粘土纳米复合材料及其应用进展

概述了聚合物／粘土纳米复合材料插层制备的新进展，根据插层机理和方法的差别，将插层法分为三类：（1）单体插层复合；（2）溶液中聚合物插层复合；（3）熔融聚合物插层复合。重点提出了利用双螺杆挤出机制备聚合物基纳米复合材料的新方法，展望了聚合物／粘土纳米复合材料的开发及其应用前景。     

熔体插层制备EVA/粘土纳米复合材料

通过熔体插层制备了乙烯-乙酸乙烯酯共聚物(EVA)／粘土纳米复合材料。采用FT-IR、XRD、TG分析和力学性能测试研究了有机改性粘土和EVA/粘土复合材料的结构与性能。实验结果表明，通过离子交换反应，可使长链十八胺阳离子嵌入粘土片层间，增大了粘土的片层间距；对于EVA／有机化粘土体系，通过熔体插层可使EVA分子链插层于粘土片层中，使粘土片层被进一步撑开；EVA／粘土纳米复合材料具有较好的力学性能。     

溶液插层法制备聚合物/粘土纳米复合材料的研究进展

聚合物/粘土纳米复合材料是当前材料科学的研究热点之一。本文中从工艺和理论方面简述了溶液插层法制备聚合物/粘土纳米复合材料的技术,介绍了溶液插层技术的机理与插层方式,分析了其热力学与动力学原理,阐述了此技术在合成聚合物/粘土纳米复合材料方面的研究现状及技术发展趋势。     

聚合物/粘土纳米复合材料的插层制备方法

介绍了插层制备聚合物/粘土纳米复合材料的主要方法:剥离-吸附法、原位聚合插层法、熔融插层法和模板合成法;对插层法制备聚合物今后的研究方向提出一些建议.     

熔融插层法制备聚合物/粘土纳米复合材料的研究进展

简述了熔融插层法制备聚合物/粘土纳米复合材料的技术.介绍了制备方法,分析了其动力学原理,阐述了此技术在合成聚合物/粘土纳米复合材料的研究现状及技术发展趋势.     

偶联剂对聚氯乙烯/粘土纳米复合材料结构与性能的影响

采用固相法、用自制的插层剂和偶联剂对粘土进行有机化插层改性制备出有机粘土;然后采用熔融插层法制备了聚氯乙烯(PVC)/有机粘土纳米复合材料。研究表明,偶联剂KH-560处理的有机粘土与PVC形成插层型纳米复合材料,偶联剂KH-550处理的有机粘土与PVC形成的则是剥离型纳米复合材料。PVC/有机粘土的拉伸强度和冲击强度都有显著提高;KH550处理的有机粘土对PVC的改性效果明显优于KH560处理的有机粘土的改性效果。     

聚氯乙烯/粘土纳米复合材料的制备及性能

通过原位插层法制备了聚氯乙烯／粘土纳米复合材料，分别采用X射线衍射，透射电子显微镜对其结构与形态进行了表征。结果表明，粘土片层已基本被刺离，均匀分散于聚氯乙烯树脂基体中。复合材料的力学性能和耐热性能测试结果表明，适量有机粘土的加入能使其拉伸强度和维卡软化点均较纯聚氯乙烯有较大提高。     

聚氯乙烯/粘土熔融插层复合的研究

用熔融法制备了聚氯乙烯／粘土插层复合材料，用X－射线衍射，TEM等手段表征了复合材料的结构，测定了力学性能，耐热性，耐溶剂性等性能，结果表明，聚氯乙烯熔体能插层于无机粘土和经有机化合物处理过的粘土中，但后者在聚氯乙烯中分散效果更好，所得到的复合材料的性能有了很大的提高。     

环氧树脂/粘土纳米复合材料的制备与性能研究

研究了有机蒙脱土在环氧树脂中的插层和剥离行为,制备了两种环氧树脂/蒙脱土纳米复合材料并测试了其力学性能。实验结果表明,环氧树脂与有机土的相容性好,二者混合时环氧树脂很容易插入到粘土层间。使用经不同有机阳离子处理的两种有机蒙脱土,分别制得插层型和剥离型环氧/粘土纳米复合材料,力学性能结果表明,剥离型纳米复合材料的性能优于同组成的插层型纳米复合材料。     

聚合物/层状硅酸盐纳米复合材料的研究进展

聚合物/层状硅酸盐(PLS)纳米复合材料是一新兴复合材料,具有优异的性能,是当前材料科学的研究热点之一。本文作者首先简要概述了层状硅酸盐的结构及其表面修饰,其中LS的离子交换容量和插层剂的种类是制备PLS纳米复合材料的关键因素之一;然后介绍了PLS纳米复合材料的制备方法、微观结构及其特点,其主要制备方法是插层复合法,包括插层聚合法和聚合物插层法两种;最后展望了PLS纳米复合材料的发展、特性及应用。      

原位插层聚合法制备聚苯乙烯-蒙脱土纳米复合材料

采用双-苯基二甲基十八烷基溴化铵(TBDO)作为有机插层剂对钠基蒙脱土进行了有机化处理，该有机化的蒙脱土粒子在苯乙烯单体中很容易地均匀分散并形成稳定的胶体溶液。通过对分散有蒙脱土的苯乙烯进行自由基聚合制备了聚苯乙烯-蒙脱土纳米复合材料，X射线衍射和透射电镜研究表明形成了原位插层型和部分插层部分剥离型纳米复合材料。该纳米复合材料与同法制备的纯聚苯乙烯相比，具有更高的分子量(M^-w)，较低的玻璃化转变温度(Tg)和优良的热稳定性。     

原位聚合制备不饱和聚酯树脂/高岭土纳米复合材料及性能表征

利用超声法制备了高岭土-DMSO插层复合物前驱体,采取二步取代,原位聚合制备了不饱和聚酯树脂/高岭土纳米复合材料,并用XRD、FT-IR等手段对材料结构进行了表征,研究了纳米复合材料的阻燃性能。结果表明:当DMSO分子插入到高岭土层间时,d(001)值由0.717 nm增大到1.12 nm,插层率为91%,而不饱和聚酯树脂取代DMSO进入高岭土层间后,表征层状结构的d(001)特征衍射峰完全消失,高岭土内表面羟基吸收特征峰(3651 cm-1)和DMSO两个甲基的对称和反对称伸缩振动的吸收特征峰消失。燃烧实验表明这种材料相比纯树脂具有更好的阻燃性能。     

Viscoelasticity and relaxation characteristics of polystyrene/clay nanocomposite

Polymer nanocomposites based on an organophilically modified montmorillonite (OMMT) and polystyrene (PS) are prepared via a solvent casting method using chloroform as a cosolvent to examine their dynamic viscoelastic and relaxation properties, in which the increased basal spacings of the OMMT determined by X-ray diffraction indicated the intercalation of PS chains into OMMT interlayer. From the measured viscoelastic properties originated from the nanocomposite interaction between polymer and OMMT, we were able to determine the characteristic behavior of PS/OMMT nanocomposites. Storage and loss moduli are found to give the transition from liquid-like to solid-like behavior as the clay content increases, especially in the low frequency region. Stress relaxation behavior was also enhanced by showing more solid-like characteristics with increasing OMMT.     

Preparation and characterization of poly (styrene-acrylonitrile) (SAN)/clay nanocomposites by melt intercalation

Poly (styrene-acrylonitrile) (SAN)/clay nanocomposites have been prepared by melt intercalation method from pristine montmorillonite (MMT), using hexadecyl trimethyl ammonium bromide (C16) and hexadecyl triphenyl phosphonium bromide (P16) as the reactive compatibilizers between polymer and clay. The influence of the reactive compatibilizers proportion relative to the clay on the structure and properties of the SAN/clay nanocomposites is investigated by X-ray diffraction (XRD) and transmission electron microscopy (TEM), high-resolution electron microscopy (HREM), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The effects of the two different clays (MMT and organic modified MMT) on the nanocomposites formation, morphology and property are also studied. The results indicate that the SAN cannot intercalate into the interlayers of the MMT and results in microcomposites. In the presence of the reactive compatibilizers, the dispersion of clay in SAN is rather facile and the SAN/clay nanocomposites reveal an intermediate morphology, an intercalated structure with some exfoliation and the presence of small tactoids. The appropriate proportion with 3 wt% reactive compatibilizers to 5 wt% MMT induces well-dispersed morphology and properties in the SAN matrix. The TGA analyses show that the thermal stability properties of the SAN/clay nanocomposites have been improved compared with those of the pristine SAN. The DMA results show that the storage modulus and glass transition temperature (Tg) of the SAN/clay nanocomposites have remarkably enhancements compared with the pristine SAN. At last the intercalation mechanism of the technology is discussed.     

Hybrid nanocomposites based on polystyrene and a reactive organophilic clay

The preparation of new hybrid nanocomposites, by emulsion polymerization of styrene in the presence of a reactive organophilic clay, and their characterization are described. The reactive organophilic clay is synthesized by exchanging the inorganic cations in the interlayer structure of a natural clay with the quaternary salt of the aminomethylstyrene. This salt is prepared by a Gabriel reaction starting from the (chloromethyl)styrene. The polymeric matrix of the resulting materials was found to be constituted by polystyrene homopolymer and by a blocky copolymer of styrene and quaternary salt of the (aminomethyl)styrene units. The glass transition temperature of the nanocomposites increase as the percentage of organophilic clay increases, although the average molar masses of the polymeric matrix decrease, because of termination and/or chain-transfer reactions caused by the organophilic clay during the polymerization. Accordingly, the inherent reinforcing action due to the presence of the reactive organophilic clay is higher than the observed one.     

St-PMI-AN/蒙脱土纳米复合材料的制备与性能

采用乳液插层聚合的方法制备了苯乙烯（St）-N-苯基马来酰亚胺（PMI）-丙烯腈（AN）/蒙脱土纳米复合材料,并对复合材料的结构、热性能及力学性能进行了表征.结果表明,与蒙脱土插层复合后,复合材料的综合性能有很大提高.采用未经有机化处理的蒙脱土（MMT）制备St-PMI-AN/MMT纳米复合材料,制备工艺比采用有机化蒙脱土（OMMT）简单,而且得到的复合材料的综合性能与St-PMI-AN/OMMT相当,甚至其冲击强度略高.     

Improving the mechanical properties of thermoplastic starch/poly(vinyl alcohol)/clay nanocomposites

Thermoplastic starch/poly(vinyl alcohol) (PVOH)/clay nanocomposites, exhibiting the intercalated and exfoliated structures, were prepared via melt extrusion method. The effects of clay cation, water, PVOH and clay contents on clay intercalation and mechanical properties of nanocomposites were investigated. The experiments were carried out according to the Taguchi experimental design method. Montmorillonite (MMT) with three types of cation or modifier (Na⁺, alkyl ammonium ion, and citric acid) was examined. The prepared nanocomposites with modified montmorillonite indicated a mechanical improvement in the properties in comparison with pristine MMT. It was also observed that increases in tensile strength and modulus would be attained for nanocomposite samples with 10%, 5% and 4% (by weight) of water, PVOH and clay loading, respectively. The clay intercalation was examined by X-ray diffraction (XRD) patterns. The chemical structure and morphology of the optimum sample was also probed by FTIR spectroscopy and transmission electron microscopy (TEM).     

固化剂类型与固化条件对环氧/粘土纳米复合材料插层剥离行为的影响

本文作者选用了5种不同类型的胺类固化剂:二乙烯三胺(DETA),二氨基二苯基甲烷(DDM),2.4.6三(二甲氨基甲基)苯酚(DMP-30),增韧改性胺和低温固化改性胺。考察了固化剂类型,固化温度和时间对环氧树脂/粘土纳米复合材料插层剥离行为的影响。固化程度和粘土层间距分别采用FT-IR和XRD,TEM检测。结果表明:环氧/粘土的插层与剥离行为与所选用的五种固化剂类型关系不大,而主要取决于固化工艺参数。在合适的固化条件下,当环氧树脂在粘土层间的固化速度大于层外固化速度,达到基本固化时,就能实现粘土的剥离,得到环氧/粘土纳米复合材料。     

The effect of process parameters on physical and mechanical properties of commercial low density polyethylene/ORG-MMT nanocomposites

Polyethylene/organo-montmorillonite clay (org-MMT) nanocomposites were prepared utilizing PP-g-MA as a compatibilizer by melt intercalation method. In order to increase the miscibility of polyethylene (PE) with nanoparticle surface at firs, a primary masterbatch consist of compatibilizer and org-MMT was prepared then, this compound was melt intercalated with PE to synthesis the PE/org-MMT nanocomposites. In this study, the presence of commercial low density polyethylene in Nanocomposites structure and also the effect of process parameters such as: amount of nanoparticles, mixing rate and mixing time on nanocomposite structure and properties have been investigated. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) results showed that the interlayer distance of nanoparticle layers increased and a partially intercalated structure was prepared by melt intercalation method. Interaction between polyethylene chains and nanoparticle layers could be improved if the control of above parameters causes to penetrate the chains into nanoclay layers; by an optimization, this effect could improve the physical and mechanical properties. The DSC data revealed that melting temperature has slowly increased and crystalinity has lightly decreased. Consequently we can claim the thermal properties of LDPE/clay nanocomposite did not considerably change with clay content. A rise in the mechanical properties such as yield stress and modulus was observed by tension test; by addition of 5% clay content the tensile strength increased about 7%, the tensile modulus enhanced about 60% and the yield stress increased about 16% in comparison with the pure LDPE.     

Preparation and mechanism of polystyrene-molybdenum disulfide intercalation materials by a modified two-step route

Polystyrene/molybdenum disulfide nanocomposites were prepared by means of a modified two-step in-situ anion polymerization of the intercalated styrene monomers. The nanocomposites were characterized by means of powder X-ray diffraction, Fourier transform infrared spectroscopy, gel permeation chromatography, and scanning electron microscopy. Thus, the target nanocomposites were prepared at a greatly reduced reaction time using the modified synthetic route. This was characterized by a clean and straightforward intercalation of the interesting polymer monomers into the molybdenum disulfide host. The mechanism of the intercalation method was investigated and compared with the traditional exfoliation-restacked method as well.