共查询到17条相似文献,搜索用时 134 毫秒
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为了实现非球面模具的超精密数控加工,研究了加工轨迹算法原理及整个软件系统的结构与实现.提出了基于表面粗糙度均匀化的工件进给速度控制法,分析了工具磨损误差和工件形状误差,重点提出了误差补偿方法,同时也讨论了采用砂轮平行磨削法时避免加工干涉的方法.软件能生成高精度的加工与补偿加工数控程序文件.最后,在一台镜面磨床上实验加工直径为6 mm的碳化钨透镜模具,经过多次补偿加工后,获得了谷峰值为0.123μm,误差均方根为0.021μm的表面形状精度. 相似文献
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弯曲成形法研磨非球面零件中,磨具的等距线误差是影响弯曲成形精度的关键因素,直接影响加工工件的精度。用三点法求出理论曲线的最小平移距离,再用两点距离法建立磨具加工面上各点误差的数学模型,该模型适合各类二次曲线磨具等距线误差的计算。应用误差模型对一个椭圆磨具的等距线误差进行了计算,结果表明,磨具等距线误差变化范围为0~0.7μm,成形精度能满足大多数工件的面形精度要求,且磨具两端的误差较大,最大误差为0.62414μm;同时,磨具弯曲成形的曲线陡度越大等距线误差越大。这种方法加工小陡度的零件更具有优越性。 相似文献
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超精密车削金刚石刀具刃口误差的高精度补偿 总被引:1,自引:0,他引:1
超精密车削中的金刚石刀具刃口误差的补偿问题一直是制约高精度非球面车削直接成形的瓶颈技术,尤其对于大相对口径,深度非球面的车削,金刚石刀具刃口误差对最终的面形的影响非常大.传统补偿方法是根据轮廓仪的测量结果对刀具刃口误差进行修正,但是该方法存在测量时间长,高频误差大,加工效率低的缺点,本文最先提出利用车削表面面形误差拟合... 相似文献
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本文分析了非球面非零位检测中3种典型的非球面度及其变化率、调整误差、回程误差以及干涉仪系统误差,提出了非球面度变化率是影响检测误差的主要因素,并给出了非球面非零位检测面形加工误差的确定方法.对基于Zernike多项式拟合的最小二乘法和系数转换法进行了对比研究,分析了剪切量和多项式拟合阶数对波前重建精度的影响,并给出了数值模拟结果.为了验证以上方法的可行性及检测精度,针对一单点金刚石车削的抛物面反射镜,利用顶点球作为测试波前进行非零位横向剪切干涉检测,并用最小二乘法进行波前重建.实验结果表明,在非球面度变化率最大的反射镜边缘处面形误差最大,达到0.203μm,研究结果为横向剪切干涉仪用于非球面加工过程中在位检测提供了技术支撑. 相似文献
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GONG Shi-hua DUAN Zheng-cheng ZHU Guo-liCollege of Mechanical Science Engineering HuazhongUniversity of Science Technology Wuhan P.R.China 《国际设备工程与管理》2002,(2)
This paper studies some key technologies of CNC system for cam grinding. The mathematical motion model for cam grinding is established according to the harmony of re-ciprocating motion of the grinding wheel and the rotating motion of the workpiece. The method of using the linear servomotor to accomplish the grinding wheel tracking is devel-oped and the dynamic model of the system is analyzed. Then the cross-coupled biaxial error compensation model is proposed. Finally,the hardware and software of the control system are designed based on open architecture. Some algorithms, such as spline fitting and inter-polation for cam contour, velocity control and feed control,are presented to improve grinding precision. 相似文献
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This paper focuses on studying the principal of machining of ceramic materials using diamond wheel grinding and electro-discharge machining (EDM) and hence a new machining method, diamond wheel grinding with electro-discharge machining (EDGM) was proposed. This combined machining technology merges the respective advantages from diamond wheel grinding and electro-discharge machining. It can, therefore, increase the efficiency and the quality of ceramics machining. Experimental results showed that the machining efficiency of the combined machining technique is two to three times of diamond wheel grinding with the same quality surface finish. 相似文献
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磨床在磨削过程中砂轮会逐渐变钝。当它变钝后,需要进行修快。针对砂轮变钝时间的不定性,利用神经网络进行砂轮监控,以便于充分把握修快时机,达到及时、经济的修快。同时对砂轮意外碰撞、破碎进行监控。 相似文献
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砂轮变幅器是旋转超声内圆磨削谐振系统的关键部件,其设计质量直接影响超声磨削的工艺效果。但目前内圆磨削砂轮变幅器缺乏较为完善的理论分析模型。为提高砂轮变幅器理论分析模型的通用性,基于非谐振设计理论建立了纵向谐振砂轮变幅器的理论分析模型,并利用砂轮变幅器各振动单元间的力、位移连续条件与边界条件推导了其频率方程。然后,针对频率方程进行编程求解,并通过ANSYS有限元仿真分析进行验证。最后,加工制作了纵向谐振砂轮变幅器,并开展阻抗特性分析试验、超声谐振试验和振动位移测量试验,分析了其谐振特性。试验结果表明,所研制的砂轮变幅器的谐振试验频率与理论设计频率一致,其输出端振动位移的试验值与仿真值的相对误差为7.83%,符合旋转超声内圆磨削的要求,验证了理论分析模型求解的正确性。研究结果为旋转超声内圆磨削砂轮变幅器的设计提供了便捷且有效的方法。 相似文献
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Barrel tool radius compensation is very important to improve the five-axis CNC machining precision and efficiency of sculptured surfaces. By combining macro variables and math function of CNC controller, a radius compensation method of barrel tool based on macro variables in five-axis flank machining of sculptured surfaces was presented. The basic principle of barrel tool radius compensation in five-axis flank machining was firstly investigated. For a specific five-axis CNC machine tool with dual rotary tables, a relationship equation between compensated cutter location (CL) data and machine control (MC) data could be derived. A post-processor with the function of five-axis barrel tool radius compensation was then developed by using the C++ language, which could generate the NC programme with macro variables of barrel tool radius compensation. Finally, the NC programme was obtained automatically by the developed post-processor for the aero-engine blade surface machining. The machining process was simulated on the software VERICUT, and machining experiments were also conducted on the five-axis machine tool. Both the simulation and experimental results showed that the proposed method could perform the function of barrel tool radius compensation in the NC programme for five-axis flank machining. 相似文献