概念车身的T型接头模型拓扑优化设计

通过静态刚度对比,验证了概念车身模型的正确性及可行性。考虑到接头刚度对车身刚度的重要影响,将接头模型加入到概念模型中,建立了T型接头与梁结构的混合模型(TJB模型)。通过权衡扭转工况下各接头部位对开口刚度的实际贡献,选择了车顶部位的关键接头作为修改区域。应用变密度法进行了拓扑优化,并根据优化结果及车身结构特点布置了加强板,取得了良好的修改效果。在车身的概念设计阶段采用拓扑优化方法,不仅可以加快设计进程,而且能够得到性能更优、结构更合理的产品。     

薄板T型接头焊接温度场的研究

应用大型有限元分析软件ABAQUS,对不同材料薄板T型接头建立适当的模型进行温度场分析,并采用热电偶进行试验测量。结果表明,在焊缝附近,试验结果与模拟结果有较好的一致性,而在离焊缝较远的热影响区,由于材料性能数据的匮乏,导致结果有一定差异,但对于如注重焊缝附近温度变化的场合,该模型有一定的应用价值。     

铝合金T型接头双激光束双侧同步焊接温度场模拟

为了掌握双激光束双侧同步焊接工艺特性并得到最优焊接工艺匹配参数,对由铝合金6156底板与6056桁条组成的T型焊接接头进行了有限元数值模拟和试验研究.在改进以往激光热源模型的基础上,模拟分析了不同工艺参数匹配条件下的激光焊接过程,获得了实际可行的工艺参数范围.同时研究了焊接功率和焊接速度对熔池形状的影响规律,结果表明:焊接功率和焊接速度对焊缝成形具有重要影响,且熔池形状的模拟结果与试验结果吻合良好.最终获得了最佳的焊接工艺参数,为大型客机铝合金壁板的双激光束双侧同步焊接提供了理论指导.     

窄问隙埋弧焊工艺在H型钢梁生产中的应用

以板厚为20mm的Q345-B钢材为对象,采用埋弧自动焊工艺,通过4组试件研究构件组装间隙和构件施焊时摆放倾角对T型接头熔深的影响。通过接头宏观金相观察和力学性能试验,得出结论：构件组装时预留合适的间隙,施焊时摆放较大的倾角均有利于增加接头的熔深值,且质量也可得到保障。     

Study on prevention of angular distortion in fillet-welded T-joint by welding with a trailing reverse-side gas heating

Reduction or control of angular distortion without additional processes is demanded because it takes a lot of time and effort to correct the angular distortion of fillet-welded T-joints. In this study, the reduction or control of angular distortion of both sides of a fillet-welded T-joint by welding with trailing reverse-side gas heating was investigated through a welding experiment and its numerical simulation. First, the effect of gas heating position and intensity on the reduction in angular distortion was experimentally investigated using a gas burner. The results showed that angular distortion became smallest when reverse-side heating using the gas burner was located 50 mm backward of the welding torch. Also, the concentrated gas flame with increased propane and oxygen gas flow was effective for reducing angular distortion. It was clarified that the angular distortion could be controlled completely with an appropriate reverse-side gas heating condition. Next, the numerical simulation model of welding and gas heating was constructed based on comparison with the measured temperature histories and angular distortion. Through the numerical simulation of welding with a trailing reverse-side gas, more detailed understanding of the effect of gas heating condition on reduction in angular distortion was developed. In addition, it was confirmed that the gas heating position for the smallest angular distortion is dependent on the temperature distribution along the thickness of the flange plate.     

铝合金T型接头激光焊接实验研究

针对激光焊接铝合金T型接头,系统研究了激光入射角度、激光功率、焊接速度对T型接头焊接形貌的影响。研究结果表明:激光入射角度处于30°~45°时较合理,入射角小于30°时,底板熔深太小,影响接头强度;入射角大于45°时,焊缝熔深太大,使底板焊透,同时造成接头不完全包覆。随着激光功率的增加,焊接熔深逐步增大,当激光功率达到2200 W时,T型接头实现双侧焊缝包覆,焊接性能较好。当焊接速度为0.8 m/min时,出现咬边缺陷;当焊接速度达到1.2 m/min时,无法实现焊接接头两侧的完好包覆。     

Study on fire resistance of circular hollow section (CHS) T-joint stiffened with internal rings

This paper aims to study the fire resistant performance of circular hollow section (CHS) T-joint stiffened with internal rings under axial compression at elevated temperatures. Experimental study and finite element analysis are combined to carry out the investigation. Two full-scale tubular joints, one is un-stiffened and the other is stiffened with ring-stiffeners, are designed and tested. A constant axial loading is applied at brace end of the joints firstly, and then the joints are heated in accordance with ISO 834 standard heating curve uniformly in an electric heating furnace until failure. It is found that the internal rings enhance the fire resistant performance of CHS T-joint by decreasing the temperature of chord efficiently and prolonging the fire-resistant time. Sequentially, the corresponding finite element models of the two joints are built on basis of the experiments by employing sequentially coupled thermal-stress method. By comparing with the experimental data including temperatures of chord and brace and displacements of crown, saddle and brace end, the finite element models are verified to be accurate and reliable. And then numerical analysis is conducted to investigate the reinforcing efficiency of ring-stiffeners and impact of geometrical parameters (β and γ) on the fire resistant performance of the stiffened joints by adopting the verified modeling method. It is summarized that the failure mode converts with geometrical dimensions of ring-stiffener and geometrical parameters of tubular joint changing.     

整体T形管道接头预型件的设计

以T形管道接头预型件为例，讨论了其平面织造方法，计算了T形管道接头预型件在复合成型时的变形要求；并采用平行四边形法，分析了经纬纱密度等织物参数对织物变形能力的影响．这种平面织造方法也适用于其它多种接头织物的织造。     

震后火灾下内置单环加强T形圆管节点受火性能分析

为了分析火灾作用下考虑震损的内置单环加强T形相贯节点的抗火性能,开展了基于试验验证内置单环加强T形相贯节点计算模型的有限元分析。根据实际工程应用情况,考察参数支管与主管壁厚比、支管与主管的直径比、主管直径与两倍壁厚比及加强环厚度与主管壁厚比对节点抗火性能的影响,合理确定参数取值范围,利用Pushover分析法考虑地震引起的损伤,引入损伤变量,然后采用ANSYS中重启动分析方法,将地震引起的残余应力和残余变形全部传递到节点的抗火性能分析中,对不同损伤变量及不同参数下单环加强T形相贯节点的临界温度、耐火性能和失效机理进行分析。结果表明：损伤变量对内置单环加强T形圆管节点的抗火性能影响较大,节点临界温度随损伤变量的增大而大幅减小;支管与主管壁厚比对内置单环加强T形圆管节点的抗火性能影响效果不明显;随着支管与主管的直径比和加强环厚度与主管壁厚比的增大,内置单环加强T形圆管节点的临界温度呈下降趋势;随着主管直径与两倍壁厚比的增大,内置单环加强T形圆管节点的临界温度有较明显的上升趋势。     

不锈钢薄板T形接头激光穿透焊工艺

采用YLS-6000型激光焊接系统对304不锈钢进行穿透焊,研究激光功率和离焦量对T形接头焊缝成形、显微组织和显微硬度的影响.结果表明,随着激光功率的增加,焊缝的熔深、熔宽和搭接处焊缝宽度都增大;焊缝搭接处焊缝宽度在离焦量为-2 mm时达到最大,同时考虑深宽比,离焦量为0 mm时焊缝成形较好;焊缝区组织为以奥氏体柱状晶...