New insights into microstructural changes during transient liquid phase bonding of GTD-111 superalloy

The effects of joining temperature (T_J) and time (t_J) on microstructure of the transient liquid phase (TLP) bonding of GTD-111 superalloy were investigated. The bonding process was applied using BNi-3 filler at temperatures of 1080, 1120, and 1160 °C for isothermal solidification time of 195, 135, and 90 min, respectively. Homogenization heat treatment was also applied to all of the joints. The results show that intermetallic and eutectic compounds such as Ni-rich borides, Ni−B−Si ternary compound and eutectic-γ continuously are formed in the joint region during cooling. By increasing t_J, intermetallic phases are firstly reduced and eventually eliminated and isothermal solidification is completed as well. With the increase of the holding time at all of the three bonding temperatures, the thickness of the athermally solidified zone (ASZ) and the volume fraction of precipitates in the bonding area decrease and the width of the diffusion affected zone (DAZ) increases. Similar results are also obtained by increasing T_J from 1080 to 1160 °C at t_J=90 min. Furthermore, increasing the T_J from 1080 to 1160 °C leads to the faster elimination of intermetallic phases from the ASZ. However, these phases are again observed in the joint region at 1180 °C. It is observed that by increasing the bonding temperature, the bonding width and the rate of dissolution of the base metal increase. Based on these results, increasing the homogenization time from 180 to 300 min leads to the elimination of boride precipitates in the DAZ and a high uniformity of the concentration of alloying elements in the joint region and the base metal.     

Probing the degenerate pattern growth of {100}<011> orientation in a directionally solidified Al-4.5 wt% Cu alloy

Degenerate pattern is a seemingly disordered morphology but it exhibits the inherently ordered crystal connected with tip-splitting and limited stability which makes it difficult to observe in the metallic system. Here we employ (100)[011] orientated planar-front seeds using directional solidification and reveal the fundamental origins of the degenerate pattern growth in an Al-4.5 wt% Cu alloy. We find that the spacing of the tip-splitting (λ) in the degenerate of the alloys followed a power law, λ∝V^−0.5, and the frequency (f) of the splitting was related to the growth velocity (V) by ƒ∝V^1.5. The dimensionless growth direction (θ/θ₀) increased monotonously and approached 0.6 with faster velocity, attributed to its anisotropy in the interface kinetics. Once growth velocity exceeded a threshold, two types of pattern transitions from degenerate to regular dendrites were proposed. One of them exhibited a random and chaotic mode and the other underwent a rotation in growth direction.     

Effect of an abrupt change in pulling rate on microstructures of directionally solidified Al2O3-Er3Al5O12 eutectic and off-eutectic composite ceramics

Directionally solidified microstructures of Al₂O₃-Er₃Al₅O₁₂ eutectic and off-eutectic in situ composite ceramics were explored under abrupt-change pulling rate conditions. Corresponding temperature distributions and interface locations were studied. In eutectic composition, fluctuation of eutectic spacing occurred when the pulling rate increased abruptly. A gradually increase or abrupt increase in eutectic spacing was observed when the pulling rate decreased abruptly. In hypoeutectic and hypereutectic compositions, formation of the primary phases were suppressed when the pulling rate increased abruptly from 10?µm/s to 100?µm/s, while primary phases precipitated when the pulling rate decreased abruptly from 100?µm/s to 10?µm/s. The interface altitude decreased after the pulling rate increased abruptly, but increased after the pulling rate decreased abruptly. The liquid composition restriction (around the eutectic composition) at the eutectic interface plays an important role in the suppression of the primary dendrite and coupled eutectic oxides can be obtained in off-eutectic compositions even under higher solidification rate conditions.     

Study of non-equilibrium dendrite growth in an undercooled alloy

ABSTRACT

Nonequilibrium thermodynamics and transportation kinetics near the propagating solid–liquid interface dominates the rapid solidification process, which is far from a thermodynamically stable state. Rapid solidification process can be described more precisely using quantitative thermodynamic calculation of phase diagram with nonlinear liquidus and solidus and evaluating the nonequilibrium effect in diffusion kinetics. Based on these basic principles, we have used a current nonequilibrium dendrite growth model to describe the rapid solidification process and the recalescence temperature of deeply undercooled alloys. Evolution of the key fundamental solidification parameters was also evaluated. The experimental data agree well with the model prediction.     

Microstructure and magnetostrictive performance of NbC-doped<100>oriented Fe-Ga alloys

The<100>oriented Fe83Ga17 alloy rods with various NbC contents less than 1at%were prepared by the directional solidification method at a growth rate of 720 mm?h?1. Low NbC-content was found to affect t...     

Influence of hexagonal to orthorhombic phase transformation on diffusion-controlled dendrite evolution in directionally solidified Sn–Ni peritectic alloy

The hexagonal to orthorhombic (HO) transformation from β-Ni₃Sn₂ (hexagonal) phase to α’-Ni₃Sn₂ (orthorhombic) phase was confirmed in directionally solidified Sn–Ni peritectic alloys. It is shown that the remelting/resolidification process which is caused by both the temperature gradient zone melting (TGZM) and Gibbs?Thomson (G?T) effects can take place on secondary dendrites. Besides, the intersection angle between the primary dendrite stem and secondary branch (θ) is found to increase from π/3 to π/2 as the solidification proceeds. This is the morphological feature of the HO transformation, which can change the diffusion distance of the remelting/ resolidification process. Thus, a diffusion-based analytical model is established to describe this process through the specific surface area (S_V) of dendrites. The theoretical prediction demonstrates that the remelting/resolidification process is restricted when the HO transformation occurs during peritectic solidification. In addition, the slope of the prediction curves is changed, indicating the variation of the local remelting/resolidification rates.     

高温度梯度定向凝固单相Mg2Sn合金的制备及其热电性能

高温度梯度(180K/cm)定向凝固方法可制备单相Mg_2Sn晶体,通过凝固理论对平-胞转换临界速率进行了计算,并预测了单相Mg_2Sn晶体的生长距离,与试验结果相吻合。此方法获得的Mg_2Sn晶体由于去除了第二相Sn的影响,可以获得更好的热电性能,在测试温度区间300～700K内,未掺杂条件下最大Seebeck系数和电导率值分别可达-261μV·K~(-1)和525?-1·m~(-1),通过Bi掺杂来对电导率进行优化后,功率因子最高可达2.29 mW·(m·K~2)~(-1)。单相Mg_2Sn晶体的热导率也得到大幅降低,500 K时,最小值为4.3 W·(m·K)~(-1),Bi掺杂量为1.5%(原子分数)时,热电优值ZT最高可达到0.21。这一方法可以为制备高性能的Mg_2B~(IV)体系三元固溶体合金提供参考。     

The electrochemical performance of melt-spun C14-Laves type TiZr-based alloy

The main objective of the present work is to study the effect of rapid solidification on the electrochemical performance of Zr-based Laves type alloy with a nominal composition Ti₁₂Zr_21.5V₁₀Cr_7.5Mn_8.1Co₈Ni_32.2Al_0.4Sn_0.3. The samples were prepared from the as-cast arc melted buttons by melt spinning at different copper wheel rotation speeds of 5, 16.5, 33, and 100 Hz, which are equivalent to linear speeds of 6.3, 21, 41, and 62.8 m s⁻¹ respectively using a cooling wheel with a diameter of 20 cm. The phase composition and morphology of the ribbons were analyzed by X-Ray diffraction (XRD) and scanning electron microscopy (SEM). The microstructural changes of the ribbons induced by the variations in the wheel rotation speed were found to be closely related to the electrochemical performances. High discharge capacities exceeding 400 mAh∙g⁻¹ were achieved for the melt spun samples during the measurements at low current densities. Furthermore, melt spun casting performed at the highest wheel rotation speed of 100 Hz resulted in the best rate performance of the alloy. As this alloy has the smallest crystallite size, this resulted in the shortest H atoms diffusion distances, and thus increased the efficient H diffusion rate and improved the electrochemical performance.     

油气润滑对AZ80镁合金铸坯表面质量和组织的影响

本文以自主设计的镁合金油气润滑铸造装置制备了直径154mm的AZ80镁合金铸坯,系统研究油气润滑对AZ80镁合金铸坯表面质量和凝固组织的影响,并对其机理进行了探讨。采用结果表明:采用油气润滑铸造时,氩气和润滑油在石墨环内表面形成了一层油气混合膜,改变了熔体和结晶器的接触方式和热交换状态,从而制备出高品质的AZ80镁合金铸坯。随着气体压力的增加,铸坯表面粗大的偏析瘤和皮下偏析层得到抑制,凝固组织得到了明显细化。当气体压力增加到0.4 MPa时,铸坯皮下偏析层厚度从1252μm降至628μm,铸坯R/2、心部晶粒尺寸和二次枝晶间距显著减小。随着凝固组织的细化,Al、Zn和Mn元素的宏观偏析得到了改善。     

Microstructure and strengthening mechanism of Mg—5.88Zn—0.53Cu—0.16Zr alloy solidified under high pressure

Mg—5.88Zn—0.53Cu—0.16Zr (wt.%) alloy was solidified at 2—6 GPa using high-pressure solidification technology. The microstructure, strengthening mechanism and compressive properties at room temperature were studied using SEM and XRD. The results showed that the microstructure was refined and the secondary dendrite spacing changed from 35 μm at atmospheric pressure to 10 μm at 6 GPa gradually. Also, Mg(Zn,Cu)₂ and MgZnCu eutectic phases were distributed in the shape of network, while under high pressures the second phases (Mg(Zn,Cu)₂ and Mg₇Zn₃) were mainly granular or strip-like. The solid solubility of Zn and Cu in the matrix built up over increasing solidification pressure and reached 4.12% and 0.32% respectively at 6 GPa. The hardness value was HV 90 and the maximum compression resistance was 430 MPa. Therefore, the grain refinement strengthening, the second phase strengthening and the solid solution strengthening are the principal strengthening mechanisms.