Co-Sn单相合金深过冷凝固时Co3Sn2 相生长形貌的演变机制

开展了(Co₆₀Sn₄₀)_100-xNb_x (x=0,0.4,0.6,0.8,at%)单相合金的深过冷凝固实验,研究了Co₃Sn₂相生长形貌的演变机制。结果表明,在小过冷度下,Co₃Sn₂相在x=0,0.4以海藻状的模式进行生长,随着添加的Nb含量增加至0.6at%,其生长形貌转变为树枝晶,并在x=0.8进一步转变为分形海藻晶,这主要是由于界面能各向异性和动力学各向异性的变化。随着过冷度的增加,(Co₆₀Sn₄₀)_99.4Nb_0.6合金中Co₃Sn₂相生长形貌在过冷度大于28 K时从树枝晶转变为分形海藻,当过冷度高于143 K时转变为密集海藻。少量的Nb添加在小过冷度和中间过冷度时能提高Co₃Sn₂相的生长速度,但是在大过冷度下会显著降低生长速度。Co₃Sn₂相生长速度随过冷度变化规律的转变对应其生长形貌从分形海藻向密集海藻的转变。     

In situ fabrication of highly-dense Al2O3/YAG nanoeutectic composite ceramics by a modified laser surface processing

Alumina-matrix eutectic in situ composite ceramics present excellent high-temperature mechanical properties, which have been considered as promising next-generation ultra-high temperature structural materials. A modified laser surface processing is developed to in situ fabricate highly-dense Al₂O₃/YAG bulk nanoeutectic ceramics with large size and homogeneous three-dimensional network of nanoeutectic microstructure by introducing two-side remelting and high-temperature preheating. The crack and porosity are avoided, and the eutectic structure achieves a good continuous growth between two solidified layers. The eutectic phases show sharp interface bonding with a defined orientation relationship. The dislocations and crack deflection at high-density phase interfaces importantly contribute to the enhanced fracture toughness.     

Enhanced Mn2+ solidification and NH4+-N removal from electrolytic manganese metal residue via surfactants

Electrolytic manganese metal residue (EMMR) harmless treatment has always lacked a low-cost and quick processing technology. In this study, surfactants, namely tetradecyl trimethylammonium chloride (TTC), sodium dodecyl benzene sulfonate (SDBS), sodium lignin sulfonate (SLS), and octadecyl trimethylammonium chloride (OTC), were used in the solidification of Mn²⁺ and removal of NH₄⁺-N from EMMR. The Mn²⁺ and NH₄⁺-N concentrations under different reaction conditions, Mn²⁺ solidification and NH₄⁺-N removal mechanisms, and leaching behavior were studied. The results revealed that the surfactants could enhance the Mn²⁺ solidification and NH₄⁺-N removal from EMMR, and the order of enhancement was as follows: TTC > SDBS > OTC > SLS. The NH₄⁺-N and Mn²⁺ concentrations were 12.3 and 0.05 mg·L^-1 with the use of 60.0 mg·kg^-1 TTC under optimum conditions (solid–liquid ratio of 1.5:1, EMMR to BRM mass ratio of 100:8, temperature of 20 ℃, and reaction duration of 12 h), which met the integrated wastewater discharge standard (GB8978-1996). Mn²⁺ was mainly solidified as Mn(OH)₂, MnOOH and MnSiO₃, and NH₄⁺-N in EMMR was mostly removed in the form of ammonia. The results of this study could provide a new idea for cost-effective EMMR harmless treatment.     

Sb在高硅铝硅合金电磁分离过程中的变质行为

研究了高硅铝硅合金(45wt% Si)熔体电磁分离过程中,Sb添加量、下拉速率、温度等对分离效果的影响,对Sb在高硅铝硅合金电磁分离过程中的变质机理进行了分析。结果表明,在1500℃、下拉速率为10 μm/s时,过共晶铝硅合金熔体中加入Sb进行定向凝固后,合金部分硅铝比从11.53%降至11.21%,初晶硅富集区的硅含量从86wt%增至90wt%;当1500℃、下拉速率为40 μm/s时,合金部分硅铝比从12.56%降至12.13%,初晶硅富集区的硅含量从81wt%增至86.5wt%;加入变质剂后合金部分共晶硅相在α-Al基体中分布均匀且连续,形貌有所细化。     

碱性氧化剂对水泥固化淤泥强度的影响研究

为消除淤泥中有机质对水泥固化淤泥的不利影响,提出了氧化降解有机质、减薄双电层厚度、维持pH值稳定等对策来提高水泥固化淤泥的强度。采用高铁酸钾和碳酸氢钠作为碱性氧化剂,配合水泥对淤泥进行固化处理。通过无侧限抗压强度试验,初步了解碱性氧化剂对水泥固化淤泥强度的影响规律,并利用有机元素试验、动电电位试验、比表面积试验和SEM等手段,进一步探究碱性氧化剂的固化机理。研究结果表明:掺碱性氧化剂的水泥固化淤泥7d无侧限抗压强度达到了1.536 MPa。碳酸氢钠通过中和有机酸,维持水泥固化淤泥为p H=9～10的碱性环境;该条件下,高铁酸钾能高效降解有机质,除去黏土颗粒表面聚合态的有机质胶膜,有利于SiO_2与Al_2O_3游离于孔隙溶液中,促进水泥水化产物的生成。同时,孔隙溶液中游离的高价阳离子与黏土颗粒表面低价阳离子交换吸附,减薄双电层厚度,引起土颗粒的絮凝团聚。     

镍基高温合金GH4282的凝固和偏析行为

采用差示扫描量热（DSC）分析、显微组织观察和热力学计算相结合的方法对镍基高温合金GH4282的凝固过程和元素偏析行为进行研究,得到了合金的凝固顺序以及元素偏析特征。结果表明,GH4282合金的凝固顺序为：γ基体、MC碳化物以及少量的硼化物。由DSC测得的合金GH4282合金的固-液相温度范围为1316~1367 ℃,MC、M6C型碳化物和γ′相的溶解温度分别为1338 ℃、1092 ℃和1003 ℃。热力学计算结果表明,GH4282合金在凝固过程C、B、Ti和Mo偏聚于枝晶间,Al偏析于枝晶干,Cr、Fe和Co几乎不发生偏析,这与铸态组织观察到的元素偏析特征是一致的。     

纤维尺寸和界面形态对定向凝固NiAl-Mo共晶合金电化学腐蚀性能的影响

由于凝固组织对腐蚀有着重要的影响,本文主要目地获取最优组织形态和电化学参数生产钼纳米丝。研究表明NiAl-Mo共晶合金定向凝固下,组织由基体NiAl相和纤维Mo相共生耦合生长。随着抽拉速率从10 μm/s增大到40 μm/s时,纤维尺寸从800 nm减小到300 nm,界面形态也从平界面变化成胞界面。同时在0.1 M HCl电解液下测量其极化曲线,发现凝固速率为20 μm/s时耐腐蚀性能最好。对于NiAl-Mo共晶合金,影响电化学腐蚀性能不仅仅是纤维尺寸,而且还取决于界面形貌。为了更进一步研究界面形态对腐蚀的影响,本文设计了跃迁变速实验,实验表明定向凝固组织形貌会随着变速比的增大从平界面变成胞界面最后变成枝界面,然而最后的纤维尺寸和变速比无关,和恒速抽拉相同。极化曲线表明平界面有着最好的耐腐蚀性能。     

重金属市政污泥固化稳定化技术研究

对某污水处理站产生的污泥进行固化稳定化处理,测定其无侧限抗压强度、水稳定性、重金属浸出毒性、渗透性等指标。实验表明,处理后污泥无侧限抗压强度可达0.2 MPa,水稳定性无明显变化,重金属浸出浓度低于毒性鉴别标准值,渗透性满足填埋指标要求。     

Characterization and analysis about the heterogeneity of inclusions in a 500kg steel ball

The distribution and transfer mechanism of MnS inclusions are distinguished from the solute segregation in a 500 kg steel ball. The increase of MnS inclusions is obvious from the surface to the center of the steel ball, while the increase of solute content is slight. The massive MnS inclusions converge in the channel zone and in heterogeneous zones. During solidification, the interface tension drives MnS inclusions to the frontier of the dendritic zone. Some inclusions trapped may float to induce the channel zone. Solidification contraction tears such channel zone to attract more melt enriched with inclusions. Some inclusions converge in the extra-dendritic melt. At later solidification stage, solidification contraction dominates the macro-distribution of extra-dendritic melt to produce the heterogeneous zones.     

Interconnection between the solidification and precipitation hardening processes of an AlSiCu alloy

Horizontal directional solidification and precipitation hardening experiments were performed with the Al5.5Si3Cu alloy. Solidification thermal and microstructural parameters such as growth and cooling rates (V_L and T_R, respectively) and the secondary dendrite arm spacing (λ₂) were determined experimentally. As-solidified samples were selected and submitted to the T6-heat treatment (T6-HT). The T6-HT was carried out considering two solution times: 8 and 5?h at 490?±?2°C, followed by quenching in warm water (60?±?2°C), aging for 5?h at 155?±?2°C and air-cooling. Higher HV values were observed for the solution time of 5 h. As highlights of this work, the influence of the processing parameters (V_L, T_R and λ₂) on the distribution, morphology and size of the eutectic Si particles has been investigated.