20MnCr5圆棒锯切困难原因分析

某厂在锯切20MnCr5圆棒过程中锯条容易断裂，采用光学显微镜(OM)和扫描电子显微镜(SEM)等观察分析手段，对锯条容易断裂的原因进行分析。分析结果表明：锯条断裂的原因为加工20MnCr5过程中粘刀崩齿。针对此类加工缺陷，提出了相应的改进措施。     

The microstructure and magnetic properties of Ca2+ ion doped GdCrO3

In this paper, the crystal structure, vacancy defect, local electron density and magnetic properties of Gd_1-xCa_xCrO₃ (0 ≤ x ≤ 0.3) polycrystalline samples were investigated systematically. The crystal structural analyses show that all the samples are orthorhombic phase and a structural distortion happens around x = 0.3. Due to the formation of Cr⁴⁺ ions, both the lattice constant and the Cr–O bond length decrease. The results of positron annihilation spectrum reveals that the vacancy defect concentration increases and the local electron structure changes with the introduction of Ca²⁺ ions. The field-cooled (FC) and zero-field cooled (ZFC) curves of Gd_1-xCa_xCrO₃ samples measured under H = 100 Oe exhibits negative magnetization characteristics due to the interaction between Gd³⁺ and Cr³⁺ ions, and the magnetism can be affected by the structural distortion.     

电网设备线夹开裂原因

某电力公司变电站用铝合金设备线夹在运行过程发生批次开裂事故,通过宏观观察、断口分析、化学成分分析、力学性能测试、冷冻模拟试验等方法,对设备线夹的开裂原因和开裂机理进行了分析。结果表明:设备线夹焊缝存在焊接缺陷,导致焊缝强度下降;设备线夹接线管底部存在积水空间,寒冷天气下积水结冰,体积膨胀,使焊缝承受设计工况外的负载而过载开裂,造成了线夹开裂。     

基于机器视觉的轮胎表面缺陷检测系统的研究与应用

在传统的轮胎表面缺陷依靠人工检测,存在劳动强度高、受人的主观影响大以及效率低下的问题。针对这一现象,研究了一种基于机器视觉的轮胎表面缺陷3D检测系统。该系统依靠机器视觉系统获取检测轮胎的表面图像,然后创建3D模型、判定缺陷类型,最终实现实时自动预警,为轮胎生产商提供一种自动化检测方案。系统集成了先进的技术、软件和工具,配套的信息管控系统可以对轮胎型号和生产数据进行采集、存储、分析,以便在生产过程中实现更高效、更可靠的质量控制,具有较高的实际应用推广价值。     

Good dielectric performance and broadband dielectric polarization in Ag,Nb co-doped TiO2

Due to the demand of miniaturization and integration for ceramic capacitors in electronic components market, TiO₂-based ceramics with colossal permittivity has become a research hotspot in recent years. In this work, we report that Ag⁺/Nb⁵⁺ co-doped (Ag_1/4Nb_3/4)_xTi_1−xO₂ (ANTOx) ceramics with colossal permittivity over a wide frequency and temperature range were successfully prepared by a traditional solid–state method. Notably, compositions of ANTO0.005 and ANTO0.01 respectively exhibit both low dielectric loss (0.040 and 0.050 at 1 kHz), high dielectric permittivity (9.2 × 10³ and 1.6 × 10⁴ at 1 kHz), and good thermal stability, which satisfy the requirements for the temperature range of application of X9R and X8R ceramic capacitors, respectively. The origin of the dielectric behavior was attributed to five dielectric relaxation phenomena, i.e., localized carriers' hopping, electron–pinned defect–dipoles, interfacial polarization, and oxygen vacancies ionization and diffusion, as suggested by dielectric temperature spectra and valence state analysis via XPS; wherein, electron-pinned defect–dipoles and internal barrier layer capacitance are believed to be the main causes for the giant dielectric permittivity in ANTOx ceramics.     

印刷电路板缺陷检测的实际应用

电路板在我们的日常生活中非常常见,这就使得印刷电路板的缺陷检测显得尤为重要。AOI作为新兴的检测PCB板缺陷的系统,在生产实际中正在被大家熟知并且应用。相较于传统的检测方式,AOI系统比较灵活,无论是在检测时间还是系统运算上,或者是对相关技术人员的要求相较于传统方式都比较有优势,本文就AOI系统在实际中的应用展开讨论,分析并且介绍了在实际应用中的具体细则。     

SLM printing of cermet powders: Inhomogeneity from atomic scale to microstructure

It is very challenging for 3D printing based on the selective laser melting (SLM) technology to obtain cermet bulk materials with high density and homogeneous microstructures. In this work, the SLM process of the cermet powders was studied by both simulations and experiments using the WC-Co cemented carbides as an example. The results indicated that the evolution of the ceramic and metallic phases in the cermet particle during the heating, melting and solidification processes were all significantly inhomogeneous from atomic scale to mesoscale microstructures. As a consequence, the microstructural defects were caused intrinsically in the printed bulk material. The formation and growth of the bonding necks between the particles were mainly completed at the later stage of laser heating and the early stage of solidification. Both simulations and experiments demonstrated that thin amorphous layers formed at the ceramics/metal interfaces. This work disclosed the mechanisms for the evolution from the atomic scale to microstructure during the SLM printing of cermet powders, and discovered the origin of the defects in the printed cermet bulk materials.     

基于同轴图像传感的激光焊接过程质量监测技术

针对激光焊接过程中由于参数不匹配、装配误差等原因造成的焊接过程不稳定等焊接缺陷，基于同轴图像传感技术，建立起一套激光焊接过程中的质量在线监测系统，对焊接过程中的熔池图像进行了采集分析及其熔池特征信息的提取. 结果表明，在激光功率为1 500 W的不等厚不锈钢薄板激光焊接试验条件下，焊接过程中的不稳定、下塌缺陷以及焊偏现象与熔池形状各特征信息变化具有一定的相关性. 结合BP神经网络算法对所提特征信息进行分类、识别，基于LabVIEW软件平台，可实现相应缺陷的自动化识别及报警功能.     

GaN中质子辐照损伤的分子动力学模拟研究

本文利用分子动力学方法研究了GaN在质子辐照下的损伤。对不同能量（1~10 keV）初级离位原子（PKA）引起的级联碰撞进行了研究，分析了点缺陷与PKA能量的关系、点缺陷随时间的演化规律、点缺陷的空间分布及点缺陷团簇的尺寸特征。研究结果表明，点缺陷的产生与PKA能量呈线性关系，不同类型的点缺陷随时间演化规律相似，点缺陷多产生在PKA径迹旁，点缺陷团簇多为孤立的点缺陷和小团簇。     

光伏用电致发光缺陷检测仪空间分辨率的量化评估

针对光伏用电致发光缺陷检测仪空间分辨率目视判定重复性、准确性差,并且难以量化等问题,提出一套基于卷积神经网络模型的空间分辨率量化评估方法。参照相关标准JJF(闽)1088-2018,采取不同的拍摄条件拍摄并切割出空间分辨率线对图像,对图像进行人工分类。设计卷积神经网络结构,采用卷积层、池化层和全连接层结构,并使用已分类完成的空间分辨率线对图像对模型进行训练。最终使用测试集对模型进行评估,结果表明,模型在测试集上的判别正确率达到99.2%。该方法满足使用要求,可取代目视判别,提高了光伏用电致发光缺陷检测仪空间分辨率判定的准确性与重复性,并为其量化提出了新的解决思路。由于太阳电池片用光致发光缺陷检测仪与光伏用电致发光缺陷检测仪的成像方式类似,该方法可兼容太阳电池片光致发光检测仪的性能评估。