Guayule natural rubber composites: impact of fillers on their cure characteristics,dynamic and mechanical behavior

Guayule natural rubber (GNR) is an alternative resource of Hevea natural rubber (HNR) with 99.9% cis content in its 1,4-polyisoprene chemical backbone. In this study, compounds were formulated independently with four different reinforcing fillers such as carbon black (HAF), precipitated silica (VN3), fume silica (FUM) and nanofly ash (NFA) for the advancement of GNR based products. The cure characteristic, dynamic-mechanical performance and mechanical properties of GNR composite were studied with the reinforcing effect of different fillers on GNR. The cure characteristic results demonstrated that HAF and FUM silica filled compounds had more processing safety than VN3 and NFA filled compounds. Viscoelastic parameters of the vulcanizates were studied by dynamic mechanical analysis to estimate the glass transition characteristics and dynamic behavior. The higher storage modulus of FUM silica vulcanizate was an indication of superior filler reinforcing nature and improved rolling resistance than other filled systems. Additionally, HRTEM analysis also proved the better filler dispersion ability of FUM silica in GNR matrix. The mechanical properties were studied with a variation of each filler loading of 8, 16, and 32 phr in GNR vulcanizates. The tensile strength of each filled system increased with an increase of filler content from 8 to 32 phr. In comparison, FUM silica GNR vulcanizates exhibited better mechanical properties, therefore, it was considered as a better structure-performance composite than those of HAF, VN3 and NFA filled composites.

     

Phosphorylated cardanol prepolymer grafted guayule natural rubber: an advantageous green natural rubber

Natural rubber (HNR), produced from Hevea Brasiliensis, is being considered as the major source of 99.9% 1,4-cis-polyisoprene. Till date, this grade of natural rubber is not manufactured synthetically even using sophisticated solution polymerization techniques and utilizing the most advanced catalyst systems. Rubber industries have been continuously thriving for an alternative as well as an additional source of natural rubber to compensate for the reduction in production of Hevea natural rubber and to reduce the consumption of petroleum-based rubbers. The present study deals with chemical grafting of phosphorylated cardanol prepolymer (PCP) onto the main chain of guayule natural rubber (GNR), which could impart inherent multifunctional characteristics to the rubber. The grafting of PCP onto GNR was carried out successively using benzoyl peroxide as a free radical initiator in the solution stage and the grafting parameters have been optimized through the Taguchi method using grafting efficiency and percent grafting. Grafting of PCP onto GNR (PCP-g-GNR) was confirmed through UV–Visible, FTIR, NMR and GPC analysis. Thermal behavior of PCP-g-GNR indicates a significant increase in thermo-oxidative stability and it also displays a slight depression of glass transition temperature as compared to GNR. The viscoelastic characteristics of GNR also alter and cure characteristic improves drastically in giving rise to improved processability after grafting of the PCP. The unfilled PCP-g-GNR vulcanizates show approximately similar physico-mechanical properties with 5 phr processing oil as plasticized GNR vulcanizates. Therefore, PCP-g-GNR can be used in rubber industries as gum rubber materials as it reduces the usage of processing aids significantly.     

Functionalization of styrene–butadiene rubber with meta‐pentadecenyl phenol for better processing: A multifunctional additive and renewable resource

Meta‐pentadecenyl phenol, a nonisoprenoid phenolic lipid, is a renewable agricultural resource and also a byproduct of the cashew industry; it is popularly known as cardanol. This study throws light on the grafting of cardanol, which has been established as a multifunctional additive for natural rubber, onto the main‐chain backbone of styrene–butadiene rubber (SBR), a synthetic polymer used to imbibe the multifunctional properties of the former, such as those of a plasticizer, curing promoter, process aid, and antioxidant, into the latter. The grafting was carried out in the solution stage on a trial basis with a peroxide catalyst, and all of the grafting parameters were optimized with a Taguchi methodology. The grafting of cardanol onto the SBR backbone was successfully confirmed by UV–visible spectroscopy, Fourier transform infrared spectroscopy, and NMR analysis. Thermal analysis of the cardanol‐grafted styrene–butadiene rubber (C‐g‐SBR) revealed a higher thermal stability and better plasticizing effect than that those found in the virgin SBR. The rheological properties of the grafted rubber indicated the improvement of the pseudo‐plastic (shear‐thinning) nature compared to that in gum SBR. The unfilled C‐g‐SBR vulcanizates exhibited physicomechanical properties comparable to 5‐phr processing‐oil‐containing SBR [oil‐plasticized styrene–butadiene rubber (OPSBR)] vulcanizates. The carbon‐black‐filled C‐g‐SBR vulcanizates exhibited improved plasticization, a faster curing rate, easy processability, and better physicomechanical properties compared to the 5‐phr OPSBR vulcanizates. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45150.     

Phosphorylated cardanol prepolymer-grafted carboxylated styrene–butadiene rubber for better processing with enhancing silica filler dispersion

Cardanol is a byproduct of cashew industry of semiforest origin. It is cheap and available in humongous amount and acts as a multifunctional additive in rubber compounds. It can be oligomerized with orthophosphoric acid to make phosphorylated cardanol prepolymer (PCP). Hence, cardanol has been chemically grafted on to the backbone chain of carboxylated styrene–butadiene rubber (XSBR) by employing melt grafting technique in presence of peroxide initiator to include multifunctional properties. The PCP-grafted XSBR (PCP-g-XSBR) was characterized by using Fourier transform infrared spectroscopy and ¹H-NMR techniques and optimize the grafting conditions such as percent of grafting and grafting efficiency by using Taguchi methodology. PCP-g-XSBR was compounded with silica filler for a comparative study in terms of processing behavior with XSBR. The cure characteristics such as the cure rate and the optimum cure time of the unfilled PCP-g-XSBR compounds were determined by oscillating disc rheometer. The thermal analysis of PCP-g-XSBR vulcanizate exhibits slightly better thermal stability as well as plasticization effect. Morphological behaviors also display the less cracked and filled fracture surfaces with better filler dispersion in PCP-g-XSBR vulcanizate. The mechanical properties of the compounded PCP-g-XSBR vulcanizates also improve compare to XSBR vulcanizates. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47528.