Optimisation of vacuum frying of gold kiwifruit slices: application of response surface methodology

Response surface methodology was used to investigate the effects of the level of maltodextrin (MD), frying temperature and time on the moisture, colour and texture properties of the vacuum‐fried gold kiwifruit slices and to determine the optimised conditions for vacuum frying. The moisture content of vacuum‐fried gold kiwifruit slices decreased with increasing frying temperature and frying time. The colour change of the product increased with increasing frying temperature. The browning index of the product increased with increasing frying temperature and frying time. The breaking force of the product gave higher values when processed at middle range of frying temperature and MD level. When processing vacuum‐fried gold kiwifruit slices, there was a need to use frying temperatures of 72.0–76.3 °C, frying times of 35.0–65.0 min and an MD level of 40% to achieve products with acceptable moisture, colour and texture properties.     

Effects of processing conditions on the quality of vacuum‐fried carrot chips

The effects of pretreatment and vacuum frying conditions on the quality of fried carrot chips were studied. The moisture and oil contents of fried carrot chips were significantly (p < 0.05) reduced when blanched carrot slices were pretreated by immersion in fructose solution and freezing prior to vacuum frying. Furthermore, more uniform porosity was observed on the vertical cross‐section of carrot chips when examined by scanning electron microscopy. During vacuum frying, the moisture content, colour and breaking force of carrot chips decreased while the oil content increased with increasing frying temperature and time. However, there was no apparent change in Hunter ΔE with time when the frying temperature was below 100 °C and the frying time was below 25 min. Results of this study suggest that vacuum frying at moderate temperature (90–100 °C) for 20 min can produce carrot chips with lower moisture and oil contents as well as good colour and crispy texture. Copyright © 2005 Society of Chemical Industry     

常压煎炸和真空煎炸对中国对虾品质的影响

探究常压煎炸和真空煎炸对中国对虾理化性质和感官品质的影响。测定了不同煎炸温度下两种煎炸方式对中国对虾的水分含量、含油量、色泽、虾青素含量和感官品质的影响。结果表明：随着煎炸温度的升高,两种煎炸方式下中国对虾的水分含量均降低,含油量均增加,但真空煎炸下中国对虾的变化幅度较低;两种煎炸方式下中国对虾的虾青素含量均随着煎炸温度的升高呈现先增加后减少的趋势;相同热驱动力下,真空煎炸的中国对虾的色泽、虾青素含量和感官品质均优于常压煎炸的。相比于常压煎炸,真空煎炸的中国对虾品质更佳。     

Effects of processing conditions on the quality of vacuum fried apple chips

The effects of pretreatment and processing conditions on the quality of vacuum fried apple chips were studied. As blanched apple slices were pretreated by immersing in fructose solution and freezing prior to vacuum frying, more uniform porosity was observed on the surface (or cross-section) of apple chips as examined by scanning electron microscopy (SEM). During vacuum frying, the moisture content and breaking force of apple chips decreased with increasing frying temperature and time while the oil content increased. The L values of fried apple chips decreased apparently with increasing frying temperature. However, when apple slices were fried at 100°C for up to 20 min, both a and b values increased rapidly. Statistical analysis with the central composite rotatable design showed that the moisture content, oil content, color, and breaking force of apple chips were significantly (P⩽0.05) correlated with concentration of immersing sugar solution, frying temperature and frying time. Based on surface responses and contour plots, optimum conditions were: vacuum frying temperature of 100–110°C, vacuum frying time of 20–25 min, and immersing fructose concentration of 30–40%.     

Effect of temperature on the drying characteristics,colour, antioxidant and beta‐carotene contents of two apricot varieties

In this study, the drying characteristics, colour, oxygen reactive antioxidant capacity (ORAC) and beta‐carotene contents of two apricot varieties dried at different temperatures were compared. The hot air drying of apricot slices for both varieties consisted of a constant rate period (CRP) and two of falling rate periods (FRP). The CRP drying rate and the first and second FRP drying coefficients increased with drying temperature for both apricot varieties. The first and second FRP of both apricot varieties gave activation energies of 23.5–28.7 and 25.6–29.3 kJ mole^?1, respectively. The colour values (L*, a* and b*) of both dried apricot varieties decreased with increasing temperature, while the total colour change of both dried apricot varieties increased with temperature. The chroma, hue angle and browning index values of both dried apricot varieties decreased with increasing temperature, and the hydrophilic ORAC and beta‐carotene contents increased with drying temperature.     

Comparison between atmospheric and vacuum frying of apple slices

Vacuum deep-fat frying is a new technology that can be used to improve quality attributes of fried food because of the low temperatures employed and minimal exposure to oxygen. In this paper atmospheric and vacuum frying of apple slices were compared, in terms of oil uptake, moisture loss and color development. In addition, some apple slices were pre-dried (up to 64% w.b.) before vacuum frying to determine the overall effect. To carry out appropriate comparisons between both technologies equivalent thermal driving forces were used in both processes (ΔT = 40, 50, 60 °C), keeping a constant difference between the oil temperature and the boiling point of water at the working pressure. Vacuum frying was shown to be a promising technique that can be used to reduce oil content in fried apple slices while preserving the color of the product. Particularly, drying prior to vacuum frying was shown to give the best results. For instance, when using a driving force of ΔT = 60 °C, pre-dried vacuum fried slices absorbed less than 50% of the oil absorbed by atmospheric fried ones. Interestingly, a strong relationship between water loss and oil content was observed in both technologies, allowing the extension of observations that have been made for atmospheric frying.     

风味油炸杏鲍菇片加工工艺研究

以杏鲍菇为原料,研究了淀粉与水比例、油炸温度以及油炸时间对风味油炸杏鲍菇片感官品质的影响。在单因素试验结果的基础上,用正交试验研究了杏鲍菇片油炸的最佳工艺。结果表明,三个影响因素对油炸杏鲍菇片的感官品质的影响顺序为淀粉与水比例>油炸时间>油炸温度。最佳工艺条件为淀粉与水的比例为60%,油炸温度165℃,油炸时间180 s时油炸出的杏鲍菇片的感官评分最高,可达87分。     

油炸马铃薯片中丙烯酰胺形成的影响因素的研究

丙烯酰胺是富含碳水化合物和氨基酸的食品经高温加热发生美拉德反应而产生的,但有关影响丙烯酰胺形成因素的研究却较少。探讨了油炸温度、原料中还原糖和氨基酸含量、鲜薯切片浸泡液的柠檬酸浓度、油炸前薯片的水分含量及抗氧化剂和油的使用时间对丙烯酰胺形成的影响。结果表明:原料中还原糖和氨基酸含量越高,产品中生成的丙烯酰胺就越多;油炸温度越高,产品中丙烯酰胺含量也相应越高;浸泡液柠檬酸浓度越大,产品中丙烯酰胺含量越低;而随着半成品中含水量的降低,产品中的丙烯酰胺含量也逐渐减少;在油中添加不同浓度的BHT和TBHQ以及采用使用时间不同的油,对加工出来的薯片之间丙烯酰胺含量没有显著的影响。     

Quality changes in chicken nuggets fried in oils with different degrees of hydrogenatation

Quality changes in chicken nuggets fried in different mixtures of hydrogenated and non-hydrogenated canola oils were studied. Colour, texture, oil and moisture contents of the chicken nugget samples fried at 190 °C for 30, 60, 90, 120, 180, 240 and 300 s were investigated. The proportions of hydrogenated to non-hydrogenated frying oils used in the study were 0%, 20%, 40%, 60%, 80% and 100%.Results indicate that increase in frying time resulted in decreased product lightness (L*) whereas redness (a*) and yellowness (b*) increased. The maximum load to puncture increased with increasing frying time. In addition, oil content increased slowly with frying time, and moisture content decreased as expected. Both frying times and oil types have significant effects on the quality parameters investigated. First-order kinetic equation was used to describe colour changes as well as oil and moisture contents of the samples. Oil and moisture contents had negative correlation relationship. With increasing degree of oil hydrogenation, the surface colour of the fried chicken nuggets samples were lighter, texture increased, oil and moisture contents decreased.     

Combination of Moderate Vacuum Frying with High Vacuum Drainage—Relationship Between Process Conditions and Oil Uptake

This paper explores the possibility of combining moderate vacuum frying followed by post-frying high vacuum application during the oil drainage stage, with the aim to reduce oil content in potato chips. Potato slices were initially vacuum fried under two operating conditions (140 °C, 20 kPa and 162 °C, 50.67 kPa) until the moisture content reached 10 and 15 % (wet basis), prior to holding the samples in the head space under high vacuum level (1.33 kPa). This two-stage process was found to lower significantly the amount of oil taken up by potato chips by an amount as high as 48 %, compared to drainage at the same pressure as the frying pressure. Reducing the pressure value to 1.33 kPa reduced the water saturation temperature (11 °C), causing the product to continuously lose moisture during the course of drainage. Continuous release of water vapour prevented the occluded surface oil from penetrating into the product structure and released it from the surface of the product. When frying and drainage occurred at the same pressure, the temperature of the product fell below the water saturation temperature soon after it was lifted out of the oil, which resulted in the oil getting sucked into the product. Thus, lowering the pressure after frying to a value well below the frying pressure is a promising method to lower oil uptake by the product.     

香菇脆片真空油炸过程中传质规律

真空油炸过程中传质现象对真空油炸果蔬脆片的品质和安全控制极为重要。研究了油炸温度（80、90、100℃）、真空度（0.075、0.085、0.095 MPa）、预处理方式（漂烫,漂烫+浸渍+涂膜）对香菇脆片真空油炸过程中水分扩散和油脂吸收的影响,结果表明:香菇脆片的含水率随油炸时间的增加而逐渐降低,采用Pabis经验模型能较好模拟香菇脆片真空油炸过程中的水分变化;利用菲克定律建立模型,得到香菇真空油炸的水分有效扩散系数为2.47×10-9~7.70×10-9 m2/s,并且随着油炸温度和真空度的升高而增大;采用浸渍和涂膜处理降低了水分有效扩散系数。香菇片的油脂含量随着油炸时间的增加而逐渐升高,一段时间后达到稳定值;浸渍和涂膜处理降低了真空油炸香菇脆片的含油率。Pabis经验模型能够较好的模拟真空油炸香菇脆片的油脂含量变化,油炸温度和真空度对香菇脆片的平衡含油率（Y_max）影响不大,油脂吸收系数（K_Y）随着油炸温度和真空度的升高而增加。     

Physicochemical Properties Changes of Donuts During Vacuum Frying

Vacuum frying was explored to cook donuts and compared to the conventional atmospheric frying. A temperature of 190°C was used for atmospheric frying. Three vacuum levels (3, 6, and 9 kPa vacuum) with three temperature levels (150, 165, and 180°C) were used for vacuum frying. The effects of initial moisture content (IMC), vacuum level and frying temperature on physicochemical properties, such as moisture loss, oil absorption, and quality were investigated. The properties of fried donuts were significantly affected by IMC. Under vacuum frying, volume and total color changes were affected by frying temperature; and oil uptake was affected by vacuum and frying temperature. Frying temperature and vacuum were not directly related to the final moisture content (MC) of donuts. There was no relationship between MC and fat content of donuts. Donut texture was directly related to the vacuum and frying temperature.     

Porosity determination of deep‐fat‐fried coatings using pycnometer (Fried batter porosity determination by pycnometer)

The effect of processing conditions such as frying time and temperature, and batter formulation on pore development in deep‐fat fried chicken nuggets coatings were studied using helium pycnometer method. Chicken nuggets with preformed and laboratory prepared batter coatings were fried at temperatures between 170 and 190 °C for a time range between 0 and 240 s. There was significant (P < 0.05) effect of frying temperature and batter formulation on porosity. Porosity increased with frying time and temperature, and ranged between 2.15 and 47.92% for the preformed batter and 9.96 and 54.76% for the formulated batters. Apparent and bulk densities of the preformed batters increased and decreased with frying time, respectively, but both declined gradually with increasing frying temperature. As the level of rice flour in the formulation increased, apparent and bulk densities also increased. Batter formulation and frying temperature significantly (P < 0.05) influenced the variation in moisture and fat content of the fried batter. Porosity demonstrated positive and negative correlation with fat uptake and moisture loss, respectively, for all the batter coatings.     

EVALUATION OF THE TEXTURE OF FRIED POTATOES

Texture of potatoes with different shapes (slices and strips) were evaluated after frying and in some cases after baking. Blanched and unblanched potato slices (Bintje variety) were fried at four oil temperatures: 160, 170, 180 and 190C until reaching a moisture content of ∼1.7%. A puncture test with three point support for the slices was applied to measure the texture of potato chips using the following parameters extracted from the force versus distance curves: maximum force of break (MFB) and deformation of break (DB). These two parameters were useful to follow the changes in texture of the fried slices with moisture content at different frying temperatures. Blanched and unblanched potato strips were partially fried at 160C and 190C for 60, 90 and 120 s. The par-fried potatoes were frozen at -20C for one day after which they were baked at 200C for 15 min. The texture of the baked potato strips was evaluated using a bending test with two support points. From the force versus distance curves, two parameters were extracted: maximum force of deformation (MFD) and maximum deformation (MD). Significant higher MFB and lower DB values (P > 0.1) for unblanched fried slices indicate that these are crispier than blanched chips for moisture contents lower than 4% (6.59 N and 0.62 mm vs 5.74 N and vs 0.75 mm for unblanched and blanched chips, respectively, average values for the four frying temperatures employed). There was no effect of the frying temperature and the pretreatment (blanching or unblanching) on the texture of the frozen par-fried potatoes after baking when compared at the same residual moisture content, but blanched potato strips lost moisture more slowly both in frying and in baking.     

Kinetics of oil uptake during frying of potato slices:: Effect of pre-treatments

Oil uptake in fresh, blanched and, blanched and dried potato slices was studied during frying. Potato slices blanched in hot water (85 °C, 3.5 min) and potato slices blanched (85 °C, 3.5 min) and then dried until to a moisture content of ∼60 g/100 g (wet basis) were deep fried in sunflower oil at 120, 150 and 180 °C. A control treatment consisted of unblanched potato slices without the pre-drying treatment (fresh samples). It was studied applying two empirical kinetic models in order to fit the oil uptake during frying: (i) a first order model; (ii) a proposed model, with a linear time behavior for short times, while time independent for long times. Oil uptake was high even for short frying times at the different temperatures tested suggesting that oil wetting is an important mechanism of oil uptake during frying. For control slices, oil uptake increased approximately by 32% as the frying temperature decreased from 180 to 120 °C at moisture contents ?1 g water/g dry solid. No apparent effect of frying temperature in oil uptake was observed at moisture contents ?0.5 g water/g dry solid in fried slices previously blanched and dried. The two kinetic models studied fitted properly the values of oil uptake during frying, with similar correlation coefficient r².     

Vacuum frying as a route to produce novel snacks with desired quality attributes according to new health trends

Consumers look for products that contribute to their wellness and health, however, even health-conscious consumers are not willing to sacrifice organoleptic properties, and intense full-flavor snacks remain an important trend. The objective of this study was to examine most important quality parameters of vacuum (1.92 inHg) and atmospheric-fried carrot, potato, and apple slices to determine specific advantages of vacuum technology. Slices were fried using equivalent thermal driving forces, maintaining a constant difference between oil temperature and the boiling point of water at the working pressure (ΔT = 60 and 80 °C). This resulted in frying temperatures of 160 and 180 °C, and 98 and 118 °C, for atmospheric and vacuum frying, respectively. Vacuum-fried carrot and potato chips absorbed about 50% less oil than atmospheric-fried chips, whereas vacuum-fried apple chips reduced oil absorption by 25%. Total carotenoids and ascorbic acid (AA) were greatly preserved during vacuum frying. Carrot chips vacuum fried at 98 °C retained about 90% of total carotenoids, whereas potato and apple slices vacuum fried at 98 °C, preserved around 95% of their initial AA content. Interestingly, results showed that the antioxidant capacity of chips may be related to both the presence of natural antioxidants and brown pigments developed at elevated temperatures. PRACTICAL APPLICATION: A way to reduce detrimental effects of deep-fat frying is through operating-pressure reduction, the essence behind vacuum deep-fat frying. In this way, it is possible to remove product moisture at a low temperature in a low-oxygen environment. The objective of this research was to study the effect of oil temperature reduction when vacuum frying traditional (potatoes) and nontraditional products (carrots and apples) on most important quality attributes (vitamins, color, and oil uptake). Results are promising and show that vacuum frying can be an alternative to produce nutritious and novel snacks with desired quality attributes, since vitamins and color were greatly preserved and oil absorption could be substantially reduced.     

水分含量对马铃薯淀粉凝胶体系脂肪吸收的影响

以马铃薯淀粉为原材料,与水进行模拟,在180 ℃条件下对马铃薯淀粉凝胶样品进行常压油炸,研究油炸样品中总油脂含量,以及各部分油脂含量的分布情况。结果表明：随着水分含量的增加,马铃薯淀粉凝胶体系油炸样品的总油脂含量、表面油脂含量和表面渗透油脂含量呈逐渐增加的趋势。随着油炸时间的延长,马铃薯淀粉凝胶体系油炸样品的总油脂含量和组织结构油脂含量呈逐渐增加的趋势,表面渗透油脂含量呈逐渐降低的趋势。随着水分含量的增加,表面渗透油脂含量在油炸样品总油脂含量中占据最大部分,其次是组织结构油脂含量,最少的是表面油脂含量。不同部分油脂含量的变化呈现一定的规律性,但变化幅度有一定的差异。     

Effects of osmotic pretreatment and frying conditions on quality and storage stability of vacuum-fried pumpkin chips

The effects of osmotic (OP), ultrasound-assisted osmotic pretreatment (UAOP) and frying conditions on quality and storage stability of vacuum fried pumpkin chips were investigated. The pumpkin samples were pretreated in maltodextrin solution and subsequently fried at different temperatures (90–110 °C) and time periods (10–30 min). The results demonstrated that the moisture content, water activity, lightness, yellowness and carotenoid content of the fried chips decreased, while oil content, hardness and a* (dark brown colour) value increased with increasing frying temperature and time. UAOP reduced about 16.0% of oil absorption and enhanced approximately 70% of carotenoid retention in the fried chips. UAOP samples were also more stable during storage than the untreated ones, indicated by lower degradation kinetics constants of key quality parameters. The proposed pretreatment could be an effective method for food industries to develop vacuum fried pumpkin chips with improved quality and stability.     

DEEP-FAT FRYING OF YAM SLICES: OPTIMIZATION OF PROCESSING CONDITIONS USING RESPONSE SURFACE METHODOLOGY

The deep-fat frying of yam slices was investigated with the aim of optimizing the processing conditions. During frying, frying temperature, initial dry matter and frying time have a significant effect on moisture loss and oil uptake. Response surface methodology central composite rotatable design was used to study the effects of the independent variables on quality attributes of yam chips. Breaking force, oil content, moisture content and color parameters were determined. Statistical analysis with response surface regression showed that breaking force, oil and moisture contents and color parameters ( L* and a* ) were significantly ( P <  0.05) correlated with frying temperature, initial dry matter and frying time. The optimum conditions were a frying temperature of 175–180C, using tubers of initial dry matter of 0.179–0.214 kg/kg with a frying time of 4–5 min. It was suggested that the regression equation can be used to estimate the dependent variables for fried yam chips except b* (yellowness) parameter.

PRACTICAL APPLICATIONS

It is expected that the optimized processing conditions highlighted in this work will be useful in obtaining fried yam chips of acceptable quality attributes. This optimized condition would be a good prospect for commercialization in small-scale industries.     

Characterization of deep‐fat frying in a wheat flour–water mixture model using a state diagram

BACKGROUND: Crispness is an important characteristic to be controlled in deep‐fat fried products. The physical state of food polymers influences the development of cellular structure and textural qualities of fried food. Glassy state is believed to play an important role in the mechanical properties of low‐moisture food. Therefore, an understanding of the physicochemical phenomena in the development of fried food structure using a state diagram of the frying process is discussed. RESULTS: Wheat flour models containing 400 and 600 g kg^?1 initial moisture content were fried in frying oil at 150 °C for 1–7 min. Thermal properties of wheat flour, structure alteration and textural properties of fried samples were evaluated. The porous structure continuously enlarged when the sample was in the rubbery state. As the frying time was prolonged, the state of the product became glassy due to a decrease in water content, resulting in the ceasing of porous enlargement. Conclusion: The results revealed that physicochemical changes during frying influence the alteration of microstructure and quality of fried food, and the state diagram could be applied to explain the formation of microstructure during the frying process and used as a decision‐making tool to choose the proper conditions to provide desirable qualities in fried food. Copyright © 2007 Society of Chemical Industry