共查询到20条相似文献,搜索用时 500 毫秒
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这里研究了低频振动铣削对3Cr13不锈钢铣削力变化的影响.基于对工件和刀具轨迹的运动学分析,对比分析了低频振动铣削与普通铣削的刀具轨迹变化情况,结果表明振动铣削影响了工件-刀具间的相对运动轨迹.采用单因素试验法研究了沿工作台进给方向对工件施加低频激励时不同参数对铣削力的影响规律.试验结果表明低频振动铣削可以减小铣削力,并且铣削力大小与顺/逆铣、激振频率、电压,以及机床主轴转速有关,在相同切削条件下顺铣比逆铣产生的铣削力小. 相似文献
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基于瞬时刚性铣削力模型建立了立铣刀侧铣FV520B不锈钢的铣削力模型,考虑了立铣刀侧铣时刀具侧刃与工件的接触区域以及参与切削的切削刃数量,通过立铣刀侧铣FV520B不锈钢铣削力测试实验来标定铣削力模型中的铣削力系数。结果显示,侧铣实验获得的铣削力系数更加符合立铣刀在大切深和刀具变形较为明显的工况。对比实验结果与铣削力模型预测值发现,该模型能够较好地预测铣削力。 相似文献
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针对铣削加工过程中工件和刀具接触关系的时变性所导致铣削力预测不精准的问题,提出一种综合考虑工件变形作用下的五轴侧铣铣削力建模方法。首先,基于机械Ⅱ型力学模型,综合考虑剪切力和犁切力作用,建立五轴铣削加工微元铣削力模型;其次,利用欧拉-伯努利梁理论计算工件在任意切削深度下的变形量;进而,更新工件变形量引起的切削深度变化,构建考虑工件变形的五轴侧铣薄壁件铣削力模型;最后,通过试验与模型预测结果对比,得出在考虑变形的情况下,X、Y方向上铣削力的平均峰值误差分别减小了4.42%和0.62%,验证了模型的有效性。 相似文献
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摆线轮轮廓高速周铣工艺系统的弹性铣削力预测方法 总被引:3,自引:0,他引:3
为了提高高速铣削过程中复杂薄壁结构件的加工精度,针对高速铣削摆线轮轮廓的工艺特点,建立摆线轮刚性轮缘和弹性轮缘的铣削力模型。该模型基于弯扭耦合弹性力学理论,建立薄壁轮缘的铣削变形模型;并结合周铣摆线轮轮廓时曲率沿路径连续变化的特点,基于工件—刀具的铣削变形,建立工艺几何模型;在此基础上推导出切削啮合角和瞬时切削厚度的表达式,采用改进的Newton-Raphson迭代算法,仿真出铣削摆线轮轮廓的铣削力。研究表明工件和刀具共同引起的径向综合变形是工艺系统变形的主要因素,并引起铣削力的变化;随着轮廓形状呈现周期性的变化,对应于摆线轮轮廓上的每齿进给量也呈现周期性的变化,使得铣削力呈现周期性变化。最后,经铣削试验验证,实测结果和仿真结果具有较好的一致性。 相似文献
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针对现有铣削工艺参数优化方法未考虑设计参数不确定性,导致优化结果难以满足实际产品性能要求的问题,引入近似模型对铣削工艺参数进行可靠性设计优化。以铣削加工表面粗糙度为目标函数,以最大铣削力小于给定值的可靠度作为约束,综合考虑铣削加工过程中铣削速度和每齿进给量的变动,建立了铣削工艺参数可靠性优化模型,并分别采用Kriging近似和径向基函数近似对铣削表面粗糙度、铣削力与设计变量之间的隐式关系进行近似替代,最后采用Monte Carlo仿真-序列近似规划对模型进行了寻优求解,通过试验对可靠性优化的结果进行了验证。结果表明,该方法可有效地降低铣削加工表面粗糙度,并且可保证加工过程中最大铣削力的可靠度要求。 相似文献
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Yixuan Feng Tsung-Pin Hung Yu-Ting Lu Yu-Fu Lin Fu-Chuan Hsu Chiu-Feng Lin 《Machining Science and Technology》2019,23(4):650-668
Inconel 718 is a difficult-to-machine material while products of this material require good surface finish. Therefore, it is essential for the evaluation and prediction of surface roughness of machined Inconel 718 workpiece to be developed. An analytical model for the prediction of surface roughness under laser-assisted end milling of Inconel 718 is proposed based on kinematics of tool movement and elastic response of workpiece. The actual tool trajectory is first predicted with the consideration of overall tool movement, elastic deformation of tool, and the tool tip profile. The tool movements include the translation in feed direction and the rotation along its axis. The elastic deformation is calculated based on the previously established milling force prediction model. The tool tip profile is predicted based on the tool tip radius and angle. The machined surface profile is simulated based on the tool trajectory with elastic recovery, which is considered through the comparison between the minimum thickness and actual cutting thickness. Experiments are conducted in both conventional and laser-assisted milling under seven different sets of cutting parameters. Through the comparison between the analytical predictions and experimental measurements, the proposed model has high accuracy with the maximum error less than 27%, which is more accurate for lower feed rate with error less than 3%. The proposed analytical model is valuable for providing a fast, credible, and physics-based method for the prediction of surface roughness in milling process. 相似文献
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微细铣削表面形貌形成分析 总被引:1,自引:1,他引:0
基于最小切削厚度的概念,提出了微细铣削过程槽底表面几何形貌仿真模型。通过微细铣削表面形貌的仿真和表面粗糙度Ra值的计算以及微细铣削实验,对微细铣削表面粗糙度随着每齿进给量变化的规律进行了分析和描述。 相似文献
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J. J. Junz Wang H. C. Chang 《The International Journal of Advanced Manufacturing Technology》2004,24(5-6):415-424
Mechanistic cutting constants serve well in predicting milling forces, monitoring the milling process as well as in helping to understand the mechanistic phenomena of a machining process for a unique pair of workpiece and cutter materials under various types of cutting edge geometry. This paper presents a unified approach in identifying the six shearing and ploughing cutting constants for a general helical end mill from the dynamic components of the measured milling forces in a single cutting test. The identification model is first presented assuming the milling force is measured with a known phase angle of the cutter spindle. When the phase angle of the cutter rotation is not available, as is the case for most milling machines, it is shown that the true phase angle can be identified through the theoretical phase relationship between the different harmonic components of the milling forces measured with an arbitrary phase angle. The numerical simulation and the experimental results for ball and cylindrical end mills are presented to demonstrate and validate the identification methods. 相似文献
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Dynamic Force Modelling for a Ball-End Milling Cutter Based on the Merchant Oblique Cutting Theory 总被引:1,自引:0,他引:1
Shui-Jin Li Yun-Fei Zhou Ren-Cheng Jin Zhou Ji 《The International Journal of Advanced Manufacturing Technology》2001,17(7):477-483
A new dynamic force model for a ball-end milling cutter is presented in this paper. Based on the principle of the power remaining
constant in cuts, the Merchant oblique cutting theory has been successfully used for the differential cutting edge segment
of a ball-end milling cutter. A concise method for characterising the relationship of the complex geometry of a ball-end milling
cutter and the milling process variables is determined, so that the force coefficients can be decomposed. The geometric property
of a ball-end milling cutter and the dynamics of the milling process are integrated into the general model to eliminate the
need for the experimental calibration of each cutter geometry and milling process variable. The milling experiments prove
that this model can predict accurately the cutting forces in three Cartesian directions. 相似文献
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Saurabh Aggarwal Nenad Nešić Paul Xirouchakis 《The International Journal of Advanced Manufacturing Technology》2013,65(1-4):81-95
This article presents an enhanced methodology for cutting torque prediction from the spindle motor current, readily available in modern machine tool controllers. This methodology includes the development of the spindle power model which takes into account all mechanical and electrical power losses in a spindle motor for high-speed milling. The predicted cutting torque is further used to identify tangential cutting force coefficients in order to predict accurately the cutting forces and chatter-free regions for milling process planning purposes. The developed model is compared with other studies available in the literature, and it demonstrates significant improvements in terms of the completeness and accuracy achieved. The developed model is also validated experimentally, and the obtained results show good compliance between the predicted and the measured cutting torque. The developed enhanced procedure is very appealing for industrial implementation for cutting torque/force monitoring and tangential cutting force coefficient identification. 相似文献
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借助建立的铣刀切削力、扭矩和切削功率的计算机预报模型 ,对平前刀面球头铣刀的切削性能进行了数值仿真研究 ;通过分析各种切削参数对切削性能的影响规律 ,获得了不同切削条件下球头铣刀切削力和扭矩的特征和变化趋势 相似文献