镁合金半固态流变充型过程数值模拟

利用所建立的流场、温度场耦合半固态表观粘度的三维数学模型,分析了镁合金及半固态镁合金AZ91B在不同充型速度时的流变特性。结果表明:具有伪塑性体及宾汉体特征的半固态流体,在相同充填条件下,具有充填过程平稳、卷气少等特征,从而可减少液态金属充型时遇到的常见缺陷。半固态材料铸造技术为解决铸件内部缺陷,调整成形工艺,提高产品质量提供了一种新方法。     

钢铁材料半固态研究现状及展望

重点叙述了国内外各种钢在半固态成型过程中的组织演变机理及其力学性能,并介绍了半固态的坯料制备和成型工艺,对钢铁材料半固态成型技术的现状及发展趋势进行了分析讨论.     

Controlled Nucleation Method:A New Process for Semisolid Metal Forming

Semisolid metal forming requires special feedstock material with a fine-grained and globular structure to achieve thixotropic properties. A number of methods have been developed to produce such feedstock materials. Controlled Nucleation Method (CNM) is a new and simple, cost effective method that has been developed by the University of Queensland. The CNM process does not use the conventional stirring process, instead, it uses solidification conditions to control nucleation, nuclei survival and grain growth, thereby produce fine and globular structures suitable for semisolid forming. No specialised equipment is required. The method can produce both semisolid slurry for rheocasting and semisolid billet for thixocasting. It can be applied to a wide range of alloys and can easily be incorporated into existing metal forming installation. Semisolid slurries/billets of hypoeutectic and hypereutectic aluminium-silicon casting alloys, aluminium wrought alloys and a magnesium alloys have been successfully produced.     

Application of a time-dependent constitutive model to rheocast systems

A mathematical model has been developed to describe the velocity field in an agitated Al- 5Cu alloy in which B4C particles were suspended at different loading rates of up to 40 %. The material system was agitated by means of an electromagnetic rotary stirrer. The non- Newtonian behavior of the melt/solid slurry was allowed for using two models: the steady- state model of Joly and Flemings and the model of Brown, which takes account of time- dependent behavior. Calculations have shown that the two models behave similarly at high shear rates. In addition, if agitation was discontinued, very little time was required for the velocity (and hence the fluidity) of the slurry to decay.     

倾斜冷却体法制备半固态浆料的研究现状

介绍了低成本、高效率的倾斜冷却体法制备半固态浆料的方法，综述了国内外对该方法的研究现状、相关工艺参数对组织形貌的影响及需要解决的关键问题。     

镁合金及其加工技术研究进展

总结了高耐蚀镁合金、高温镁合金、阻燃镁合金、超轻Mg-Li合金的开发现状,综述了镁合金加工技术的研究进展及镁合金的应用状况。半固态射铸技术是一种自动化程度很高的新技术,有望成为生产镁合铸件的主流工艺。而近年来出现的许多新压铸方法,包括真空压铸、充氧压铸和半固态压铸等方法能够大大减少铸件气孔缺陷,提高铸件致密度,因而有很大的发展潜力。     

两种复合方法下经半固态挤压陶瓷粒子／LY12板坯的组织性能

采用搅融混台使ＳｉＣｐ与ＬＹ１２复合；采用接触反应内生成，使ＴｉＣＰ与ＬＹ１２复合，再经半固态挤压，获得两种复合材料板坯．实验结果表明，只要挤压工艺参数选择合适，便可制得合格的复合材料板坯。同时对挤压后的复合材料组织及性能进行了分析．与基体相比，复合材料具有较高的弹性模量、屈服强度和抗拉强度，并保持一定的塑性水平，可以满足随后再轧制等二次塑性加工的需要。     

镁合金半固态流变压铸充型凝固过程数值模拟及试验研究

在前期平板模型流变压铸充型凝固过程数值分析的基础上,利用所建立的数学模型对镁合金压铸件中间轴螺塞进行了数值分析和实验研究,对比分析了零件成形时镁合金牛顿流体与镁合金半固态流体的充型特征及零件中存在缺陷的位置和大小。结果表明,与牛顿流体相比半固态流体更易实现铸液充型时的顺序填充,有利于铸型中的气体的排出和铸件成形质量的提高。模拟结果与试验结果吻合较好。     

Rheologic behaviors of A356 aluminum alloy billet produced by semisolid continuous casting process

The experiments for rheologic behaviors of semisolid continuous casting billets of A356 alloy in semisolid state had been carried out with a multifunctional rheometer. The results show that the deformation rate increases with loading time, the maximum strain reaches to 120％ (which is one time larger than that of traditional mold casting billet) and the strain can be rapidly eliminated to 10％ after unloading. Moreover, there is a critic stress for billet deformation even in semisolid state, which is named as critic shear stress. This stress increases with the decreasing of heating time. The theologic behaviors can be expressed by five elements mechanical model (H_2- [N_1|H_2]-[N_2|S]) and can be modified with the increasing of heating time.     

固液挤压下陶瓷粒子增强铝基复合材料组织特点及其形成机制

本文使用接触反应法制备ＴｉＣｐ／ＬＹ１２复合材料熔体，然后经固液挤压直接制取复合板材与棒材。使用背散射扫描电镜对Ｔ６处理后的复合板材组织特点进行观察，揭示了颗粒的分布特征、基体组织特点及其成因。