板料折弯机调节机构的改进

通过调节机构的改进,重复精度达到了要求,减少了废品量,节约了成本,提高了生产效率。     

Numerical/experimental investigations for enhancing the sheet hydroforming process

In this work the authors present some results of their research activity aimed to enhance the sheet hydroforming process. The main focus is the adoption of a movable inferior plate through which the control of the blank forming is realised. Tests on hemitoroidal parts using an innovative equipment with a movable die were carried on at the Institute of Metal Research (Chinese Academy of Sciences) in cooperation with the Aalborg University, putting in evidence main defects and fracture causes. Finite element simulations of the modified hydroforming process using a movable inferior plate were performed at the Centre of Excellence for Mechanical Computation (Polytechnic of Bari), with the aim of evaluating critical strain values and their location, strain paths, load curves and stress maps were analysed. Specimens with proper geometrical shape were designed to avoid possible ruptures and to reduce material thinning in the critical regions.     

Improvement and Experiment of the Reamer in Vibra Cutter Against Wave Edge of Titanium Sheet Alloy Parts

By analyzing the influencing factors of part quality making of sheet alloy of titanium by vibra cutter, the shape of upper reamer is set as cylinder and wedge-shaped form, and the lower reamer as plain and hemicycle form, and its main structural parameters are defined as well. Then it is validated further that such improved vibra cutter reamer can be used to process curve-edged parts of titanium alloy sheet. The experimental result shows that the titanium alloy sheet parts processed by above equipment have no sharpen angles for convex parts and evident crevasse of concave-edged part. In summary, such improvement can eliminate the free-waved edge and improve the manufacture quality of titanium alloy sheet parts greatly.     

Flexural and Shear Rigidity of Composite Sheet Piles

The flexural and shear rigidity of pultruded composite sheet pile panels consisting of E-glass fiber-reinforced polyester are studied in this paper. The analysis consists of an experimental investigation and an analytical modeling to determine the resistance of the sheet pile panels to the deflections for design of composite sheet pile walls. Timoshenko’s beam theory was used to experimentally determine the flexural rigidity (EI) and shear rigidity (kAG) of the panel. Three- and four-point bending tests were performed on six different span lengths and the results were self-compared from the two independent tests. Analytical expressions for the flexural and shear rigidities were derived to allow the prediction based on the layered structure of pultruded shapes. The values computed from the analytical expressions were examined with the experimental results.     

Ultrasonic Torsion Welding of Sheet Metals to Cellular Metallic Materials

One of the most important requirements for finding new applications for cellular metals is to integrate them in complex technical structures. The metal foams have to be joined to each other, or to sheet materials, by suitable joining techniques. The main topics of this paper are the ultrasonic torsion welding of cellular metallic materials to sheet metals and the investigation of the mechanical properties of the joints. The basic materials of foams and sheet metals were different aluminum and iron alloys. Depending on the materials used, weldings with tensile shear strengths of up to 25 MPa were realized. Using aluminum foam sandwich (AFS) and sheet metals, successful weldings were performed before and after the foaming process. Furthermore, it was possible to perform a successful foaming process with the unfoamed AFS/sheet metal joints. Microscopic investigations showed that the ultrasonic welding technique allows the joining of the metal foams with sheet metals without significant deformation of the joining partners. The temperatures during the welding process in the interface were below the melting point of the foams and the sheet metals.     

微区电阻测试方法及新测试仪研制

文章对国内外开展微区薄层电阻测试的方法进行了综述，特别对改进范德堡四探针技术方法的测试原理、测试过程与测试结果进行了论述与分析，对微区电阻测试方法的进一步发展提出了一种可操作的方法，并研制出新型四探针测试样机。     

计算机在热处理工艺编制中的应用

利用计算机强大的数据处理功能 ,对热处理工艺中的各种数据进行记录和处理 ,并制成各种图表 ,掌握其中的各种规律。使热处理工艺的编制不再是一种经验积累式的工作 ,而是依照其规律制定一次合格的规范的热处理工艺卡片 ,并为将来计算机工艺自动生成的工作打下基础     

(r)值≥2.0超深冲Nb+Ti IF钢冷轧板生产实践

通过采用钛、铌微合金化方式,热轧高温终轧和高温卷取,以及冷轧高温长时间退火等工艺制度,成功开发出值≥2.0的超深冲Nb＋Ti IF钢冷轧板。经用户使用表明,产品冲压性能优良、质量稳定,完全满足国内汽车、家电等高端钢材用户的冲压需求,并形成批量生产能力。     

2000kN板材多点成形机及其调形误差

介绍了2000kN多点成形机成形流程、参数、成形方式及特点。论述了基本体调形的理论误差,并与传统整体模具板料成形作了比较,指出多点成形是一种可实现三维板件经济、快速的柔性成形方法。     

Sheet metal forming simulation in industry

In order to see actual present situation of finite element simulation system introduced to industry to be utilized at the stamping tool design section, four different examples are introduced. It is clearly shown from the example that each industry has its own purpose to the simulation; prediction of wrinkle, prediction of surface deflection, study of tearing limit condition, determination of blank geometry, prediction of springback, evaluation of sheet thickness and residual stress, and so on. Present state of simulation systems integrated into CAD is also investigated.