变速箱上盖拔叉孔加工夹具设计

变速箱上盖是汽车用来换档的重要零部件之一,它可以改变传动比,满足不同行驶条件对牵引力的需要。就变速箱上盖拔叉孔加工夹具设计方案进行论述,通过采用这套夹具体和钻模,不但保证了工件的形位要求,提高了该产品的加工质量,同时也缩短了辅助加工时间,提高了生产效率。     

TR180旋挖钻机动力头结构设计

动力头是旋挖钻机的关键部件,其性能好坏直接影响钻机整机性能的。文中介绍了TR 180旋挖钻机动力头的结构设计,着重分析了齿轮箱传动系统、滑动支架总成和缓冲装置。     

Fault diagnosis of wind turbine planetary gearbox under nonstationary conditions via adaptive optimal kernel time–frequency analysis

Planetary gearboxes play an important role in wind turbine (WT) drivetrains. WTs usually work under time-varying running conditions due to the volatile wind conditions. The planetary gearbox vibration signals in such an environment are hence highly nonstationary. Conventional spectral analysis and demodulation analysis methods are unable to identify the characteristic frequency of gear fault from such nonstationary signals. As such, this paper presents a time–frequency analysis methods to reveal the constituent frequency components of nonstationary signals and their time-varying features for WT planetary gearbox monitoring. More specifically, we exploit the adaptive optimal kernel (AOK) method for this challenging application because of its fine time–frequency resolution and cross-term free nature, as demonstrated by our simulation analysis. In this study, the AOK method has been applied to identify the time-varying characteristic frequencies of gear fault or to extract different levels of impulses induced by gear faults from lab WT experimental signals and in-situ WT signals under time-varying running conditions. We have demonstrated that the AOK is effective diagnosis of: (a) both the local damage (a single chipped tooth) and distributed faults (wear of all teeth), (b) both sun gear and planet gear faults, and (c) faults with very weak signature (e.g., the sun gear fault at the low speed stage of a WT planetary gearbox).     

Fault diagnosis for wind turbine planetary ring gear via a meshing resonance based filtering algorithm

Identifying the differences between the spectra or envelope spectra of a faulty signal and a healthy baseline signal is an efficient planetary gearbox local fault detection strategy. However, causes other than local faults can also generate the characteristic frequency of a ring gear fault; this may further affect the detection of a local fault. To address this issue, a new filtering algorithm based on the meshing resonance phenomenon is proposed. In detail, the raw signal is first decomposed into different frequency bands and levels. Then, a new meshing index and an MRgram are constructed to determine which bands belong to the meshing resonance frequency band. Furthermore, an optimal filter band is selected from this MRgram. Finally, the ring gear fault can be detected according to the envelope spectrum of the band-pass filtering result.     

我国核电循环泵齿轮箱的发展概况

简要概述了国内外核能发电业的发展状况,及核电循环泵齿轮箱的国产化应用情况,指出了目前制约我国核电齿轮箱国产化的主要问题,展望了核电齿轮箱国产化的发展前景。     

DSHJ1540大型筛网焊接机的研究设计

介绍了DSHJ1540大型筛网焊接机床总体方案的研究和工作原理,焊接机床的主要结构具备哪些设计特点、新旧焊接机主要技术指标对比,在转入产业化生产后所产生的经济效益和作用,以及设计的意义。     

重载减速箱有限元热-结构耦合分析研究

针对重载减速箱存在的热载荷引起的热变形问题,应用有限元热-结构耦合分析方法,对箱体结构进行热态特性分析,给出箱体的稳态温度场分布,将分析结果作为箱体热-结构耦合分析的边界条件,建立了耦合分析模型,计算出箱体在热和结构载荷共同作用下箱体的应力分布和位移云图。研究结果表明,重载减速箱变形是结构载荷与热载荷共同作用的结果,其中热载荷是控制箱体变形,保证重载齿轮传动精度与可靠性不可忽略的重要因素。     

大功率风力发电机增速齿轮断裂原因分析

通过断口宏微观形貌观察、化学成分分析、显微组织观察以及硬度测试等方法,系统分析了某大功率风力发电机增速齿轮断裂的原因。结果表明:轮齿外表面存在密集分布的点蚀坑及微孔缺陷,是裂纹源;在较高水平的冲击与弯曲载荷共同作用下使微裂纹扩展,从而最终导致齿轮疲劳断裂。     

基于小波分解和SVD降噪的齿轮箱特征提取研究

齿轮箱故障诊断的关键是对故障特征的提取。利用小波变换的多分辨特性,将齿轮箱振动信号进行分解及单支重构,获取原信号在不同频段上分布的详细信息,找出对应系统特征频率的尺度,并应用奇异值分解的方法对该尺度下的重构信号进行进一步的降噪处理,从中成功提取出信号的特征分量。     

重型汽车变速箱箱体有限元模态分析

变速箱是汽车传动系统的主要部件之一,它的振动必然带来汽车整车的振动和噪音,影响汽车的整车性能。以重型汽车变速箱箱体为研究对象,应用PRO/E软件建立箱体的三维实体模型,并利用ANSYS软件建立箱体的有限元模型,完成了箱体的有限元模态分析。分析结果可为寻找变速箱箱体产生振动的敏感部位和箱体的结构优化设计提供依据。