基于 CPU 和 DDR 芯片的 SiP 封装可靠性研究

利用 Abaqus 有限元分析方法分析了温度循环条件下 CPU 和 DDR 双芯片 SiP 封装体的应力和应变分布。比较了相同的热载荷下模块尺寸以及粘结层和塑封体的材料属性对 SiP 封装体应力应变的影响。结果表明，底层芯片、粘结层和塑封体相接触的四个边角承受最大的应力应变。芯片越薄，SiP 封装体所承受的应力越大；粘结层越薄，SiP 封装体所承受的应力越小。塑封体的材料属性比粘结层的材料属性更显著影响 SiP 封装体应力应变，当塑封体的热膨胀系数或杨氏模量越大时，SiP 封装体所受应力也越大。     

GaN基倒装焊LED芯片的热学特性模拟与分析

采用有限元方法建立了GaN基倒装LED芯片的三维热学模型,并对其温度分布进行模拟,比较了在不同凸点(焊点)分布、不同粘结层材料与厚度、不同蓝宝石衬底厚度及蓝宝石图形化下的倒装芯片温度分布,研究了粘结层空洞对倒装芯片热学特性的影响,并根据芯片传热模型对模拟结果进行了分析。     

封装中的界面热应力分析

随着电子封装集成度的不断提高,集成电路的功率容量和发热量也越来越高,封装体内就产生了越来越多的温度分布以及热应力问题。文章建立了基板-粘结层-硅芯片热应力分析有限元模型,利用有限元法分析了芯片/基板的热应力分布,封装体的几何结构参数对应力的影响,重点讨论了芯片与粘结层界面上和基板与粘结层界面上的层间应力分布     

环氧粘结材料释气特性的模型建立与分析

在真空封装的MEMS传感器中，真空腔内部材料的释气是引起微腔体真空度变化的关键因素，而封装中使用较为普遍的环氧粘结材料因其易吸水的特性成为材料释气的最主要来源。真空封装内部材料释放出水汽，造成内部真空度的变化，从而直接影响产品的质量，为了探究影响MEMS传感器微腔体真空度的变化因素，以环氧粘结材料为例，研究其在不同温度下的扩散释气特性，结合菲克扩散模型，建立了环氧粘结材料的释气速率随时间变化的理论模型。通过对实验数据进行仿真验证，利用MATLAB软件对实验数据进行拟合，对比模型的拟合结果与实验数据的计算结果，相对误差<5%。研究结果表明，115℃下建立的理论模型与真实的释气模型吻合度较高，当温度不变时，环氧粘结材料的释气速率随时间的变化不断减小；同时，随着温度的升高，释气速率随时间的变化呈指数衰减趋势。     

芯片粘接空洞对功率器件散热特性的影响

芯片粘结层的空洞是造成功率半导体芯片由于散热不良而失效的主要原因.运用有限元法对芯片封装结构进行了热学模拟分析,研究了粘结层材料、粘结层厚度、粘结层空洞的面积、空洞的位置对芯片温度分布以及芯片最高温度造成的影响.对标准中规定应避免出现的粘结状况进行了分析,研究结果表明空洞的面积越大,芯片的温度越高.空洞位于拐角,即粘结区域四角的位置时,芯片散热情况最差.而在标准中给出的,芯片空洞面积达50%,且位于拐角时,芯片的温度最高.     

大功率LED封装界面层裂对界面传热性能的影响分析

对大功率LED封装器件进行了封装界面层裂的热仿真分析,在芯片粘结(DA)层上构建了不同的界面层裂模型,探究了不同层裂形状、位置及分布时界面层裂对芯片热传递的影响规律。结果表明:随着界面层裂面积的增加,LED芯片结温以14℃/mm~2以上的速率增大,层裂面积达到36%时,芯片最高温度为68.68℃,相比无层裂时升高了9.8%;并且界面层裂处于DA层的下界面比上界面对芯片温度分布影响更大;此外,针对同一界面的层裂缺陷,相对于边缘位置和中心位置,封装边角位置的层裂对整体LED封装热传输能力的阻碍作用更明显。     

混合电路安全功率极限的设计

混合电路的热耗散受散热结构、封装结构、基片材料、环境和其他因素的影响,也与电路耗散的功率值有关。用不同尺寸的电阻器和电路基片的面积比值来联系功率密度和温升,可预测电阻和基片能承受的温度极限。     

基于ANSYS的功率VDMOS器件的热分析及优化设计

针对TO-220 AB封装形式的功率VDMOS器件,运用有限元法建立器件的三维模型,对功率耗散条件下器件的温度场进行热学模拟和分析,研究了基板厚度、粘结层材料及粘结层厚度对器件温度分布的影响.分析结果表明,由芯片至基板的热通路是器件的主要散热途径.基板最佳厚度介于1～1.2 mm之间,且枯结层的导热系数越大、厚度越薄,越有利于器件的散热.     

电子封装技术和封装材料

本文介绍了电子封装的各种类型，综述了电子封装技术与封装材料的现状及发展趋势，重点讨论了高热导ＡＩＮ基片金属化及ＡＩＮ－Ｗ多层共烧工艺。     

电子封装技术和封装材料

本文介绍了电子封装的各种类型，综述了电子封装技术与封装材料的现状及发展趋势，重点讨论了高热导ＡｌＮ基片金属化及ＡｌＮ－Ｗ多层共烧工艺。     

基于倒装焊芯片的功率型LED热特性分析

对LED的导散热理论进行了研究,推导出了倒装焊LED芯片结温与封装材料热传导系数之间的关系。通过分析倒装焊LED的焊球材料、衬底粘结材料和芯片内部热沉材料对芯片结温的影响,表明衬底粘结材料对LED的结温影响最大,并且封装材料热传导系数的变化率与封装结构的传热厚度成反比,与传热面积成正比。该研究为倒装焊LED封装结构和材料的设计提供了理论支持。     

一种应用于电子封装的热匹配工艺设计

作为组件封装材料,铝合金与芯片和电路基板之间存在热膨胀不匹配问题.采用热匹配工艺设计,选择合适的热匹配材料,为铝合金盒体与LTCC基板热膨胀匹配提供了一种理想解决方案.根据匹配设计理念,利用Abaqus有限元软件对热匹配材料及铝盒体的结构进行了仿真和优化,并与加工出试验样品的测试结果进行了对比,验证了模拟结果,为铝合金...     

高密度陶瓷倒装焊封装可靠性试验开路后的失效定位

陶瓷材料具有优良的综合特性,被广泛应用于高可靠微电子封装.陶瓷倒装焊封装的特殊结构使得对其进行失效分析相较其他传统封装形式更为困难.针对一款在可靠性试验中发生开路的高密度陶瓷倒装焊封装器件,制定了一套从非破坏性到破坏性的试验方案对其进行分析.通过时域反射计(TDR)测试排除了基板内部失效的可能性,通过X射线(X-ray)检测、超声扫描显微镜(SAM)和光学显微分析初步断定失效位置,并最终通过扫描电子显微镜和X射线能谱仪实现了对该器件的准确的失效定位,确定失效位置为基板端镀Ni层.该失效分析方法对其他陶瓷倒装焊封装的失效检测及分析有一定的借鉴意义.     

Packaging properties of ALIVH-CSP using SBB flip-chip bondingtechnology

A new chip scale package (CSP) using an organic laminated substrate called μCSP was developed, which was fabricated using ALIVH substrate as a interposer and stud-bump-bonding (SBB) flip-chip technology. The ALIVH substrate is a multilayered organic substrate with inner via holes in any layer. The newly developed CSP-L using ALIVH substrate realized a miniaturization of its package size to the same as a CSP using a ceramic substrate (CSP-C). In order to perform the SBB flip-chip bonding onto the ALIVH substrate, an excellent coplanarity of the substrate surface was required. The required coplanarity was obtained using a fixture during the SBB flip-chip bonding process. The first-level packaging reliability and the second-level packaging reliability onto ALIVH mother board were evaluated. The resulting reliabilities were good enough to apply to practical use     

高灵敏度光纤光栅水下压力传感研究

提出了一种新型的光纤Bragg光栅(FBG)压力增敏的边孔封装技术,分析了它的工作机理和制作工艺,并采用聚合物材料进行了实际制作.结果表明,封装后FBG的压力灵敏度为5 251 pm/MPa,是封装前压力灵敏度的1750倍,较大程度减小了压力增敏效果对聚合物材料参数的依赖性,可满足高精度水下压力测量的应用要求.     

Integrated packaging of over 100 GHz bandwidthuni-traveling-carrier photodiodes

Hybrid packaging techniques, in which the device substrate is different from the package substrate, and wire bonding or solder interconnections are used, are inadequate for ultrahigh-speed (>100 GHz) wideband applications. By employing wafer-bonding techniques, an integrated packaging (IP) technology was developed, in which devices are fabricated directly on the package substrate, and the interconnections are made as a part of the device fabrication process. This IP process was used to fabricate uni-traveling-carrier photodiodes (UTC-PD's) integrated with millimeter-wave coplanar waveguides (CPW) on package compatible sapphire with high yield. The performance of wafer-bonded UTC-PD's with 3-dB bandwidth of 102 GHz was similar to that of conventional devices, and the CPW's exhibited low dispersion     

高压倒装LED照明组件的热性能

高压(HX)倒装LED是一种新型的光源器件,在小尺寸、高功率密度发光光源领域有广泛的应用前景.设计了4种不同工作电压的高压倒装LED芯片,进行了流片验证,并对其进行了免封装芯片(PFC)结构的封装实验,在其基础上研制出一种基于高压倒装芯片的PFC-LED照明组件.建立了9V高压倒装LED芯片、PFC封装器件及照明组件的模型,利用流体力学分析软件进行了热学模拟和优化设计;利用T3Ster热阻测试分析仪进行了热阻测试,验证了设计的可行性.结果表明,基于9V高压倒装LED芯片的PFC封装器件的热阻约为0.342 K/W,远小于普通正装LED器件的热阻.实验结果为基于高压倒装LED芯片的封装及应用提供了热学设计依据.     

Molecular basis of the interphase dielectric properties of microelectronic and optoelectronic packaging materials

High frequency microelectronic and optoelectronic device packaging requires the use of substrate and encapsulation materials having a low dielectric constant, low dielectric loss and high volume resistivity. Most packaging materials are polymer-ceramic composites. A clear understanding of the broadband dielectric properties of composite materials is thus of great current importance for the effective development of high frequency packaging materials and optimized package design. Toward this goal, a general framework for understanding the dielectric properties of packaging materials was recently developed in which the dielectric constant of polymer-ceramic composite materials is characterized by the electrical properties of the polymer phase, the filler phase and an interphase region within the composite system. However, for this framework to be a viable tool for tailoring the dielectric properties of packaging materials, one must understand the dielectric properties of the polymer-filler interphase region, which represents a region of polymer surrounding and bonded to the surface of each filler particle having unique dielectric and physical characteristics. This work presents a model to explain and predict the dielectric properties of the composite interphase region based on dipole polarization theory.     

Comprehensive Warpage Analysis of Stacked Die MEMS Package in Accelerometer Application

<正>Packaging of MEMS ( micro-electro-mechanical system ) devices poses more challenges than conventional IC packaging, since the performance of the MEMS devices is highly dependent on packaging processes. A Land Grid Array ( LGA ) package is introduced for MEMS technology based linear multi-axis accelerometers. Finite element modeling is conducted to simulate the warpage behavior of the LGA packages. A method to correlate the package warpage to matrix block warpage has been developed. Warpage for both package and sensor substrate are obtained. Warpage predicted by simulation correlates very well with experimental measurements. Based on this validated method, detailed design analysis with different package geometrical variations are carried out to optimize the package design. With the optimized package structure, the packaging effect on accelerometer signal performance is well controlled.     

A statistical study to identify the effects of packaging structures on lumen reliability of LEDs

The development of high-power light-emitting diode (LED) devices has been bedeviled by the reliability problems. And most reliability issues are caused by the packaging materials rather than the chips. However, which packaging material is the most influential remains unrevealed. To answer this question, a statistical method was introduced in this paper. Optical simulations were conducted to calculate the optical output power of LED package according to the orthogonal experimental design. Range and variance analyses were carried out to determine the significance of the relevant factors on the LED's light output. The results showed that the dome lens among the non-luminescent packaging materials had the most significance in affecting the light output. It is concluded that this method is useful in detecting the most significant part of LED packaging materials during the development of new packaging structures and is beneficial for enhancing the whole reliability of LED package effectively.