Controlled growth of nanocrystalline aluminum nitride films for full color range

Color films are widely used for visual effect as well as for their functional properties. To date, however, synthesizing thin films with desired color remains challenging. In this work, AlN color films are deposited on Si wafers by precise control of the deposition time for different thickness during reactive magnetron sputtering from an Al target in Ar/N₂ atmosphere. The thickness, morphology, structure, composition and color index are carefully examined by field emission scanning electron microscopy, atomic force microscopy, grazing incidence X-ray diffraction, X-ray photoelectron spectrometry and colorimeter, respectively. As the film thickness changes from 57 nm to 165 nm, the film exhibits purple, indigo, blue, green, yellow, orange and red in color. These colors repeat in the same order when the thickness goes over 165 nm. Once the thickness exceeds 467 nm, overlapping of colors takes place. The mechanisms are elucidated.     

激励对往复式骨架油封密封性能的影响

为改善往复式骨架油封的泄漏问题,建立油封唇口密封区流体润滑的数值计算模型,模型考虑密封面粗糙形貌以及油封唇口的径向变形,通过求解雷诺方程分析密封区的流体力学特性,获得密封区的油膜厚度和压力分布,并分析激振频率和振幅对密封性能的影响规律。结果表明:随着激振频率的增加,内外行程中密封区的最小膜厚呈先增加后减小的变化趋势,激振频率越大,往复式骨架油封的密封性越差;内外行程中密封区的的最小膜厚随激振振幅的增加呈非线性增加,激振振幅越大,往复式骨架油封的密封性越好。综合考虑,为提高密封效果,往复式骨架油封适用于小频高幅的工作场合。     

表面形貌对粗糙接触界面流体润滑特性的影响

为探究不同表面形貌对粗糙接触界面液体润滑特性的影响，基于有限差分法结合雷诺方程和膜厚方程，研究阶梯形貌、波纹形貌、随机形貌和峡谷形貌4种不同粗糙接触界面液体润滑时的载荷分布及规律。研究发现：4种粗糙表面的三维载荷分布规律都与其表面形貌相对应，在波“峰”处载荷大，摩擦力随载荷的增大而增大，在波“谷”载荷小，摩擦力随载荷减小而减小；4种粗糙表面的载荷随表面展开面积比的变化趋势却有所不同；随表面展开面积比的增大，阶梯形貌表面的载荷呈线性增大，波纹形貌表面的载荷基本不变，随机分布形貌表面的载荷呈增大趋势，峡谷形貌表面的载荷呈先增大后减小的变化趋势。研究结果可以进一步补充现有表面形貌表征和流体润滑等相关研究理论。     

Wall thickness error prediction and compensation in end milling of thin-plate parts

End milling has been widely adopted to machine the thin-plate parts that play increasingly important role in the aerospace industry, due to the advantages of high machining accuracy and fine machined surface quality. In this paper, a systematic method is proposed to predict and compensate the wall thickness errors in end milling of thin-plate parts. The errors are caused by the static deflections induced by the varying cutting force imposed on the weakly rigid part. To improve the efficiency of computing the part deformation, a novel FE model is firstly developed by combing the methods of substructure analysis, special mesh generation and structural static stiffness modification. Then, the time- and position-dependent deformations of the part are calculated based on the proposed FE model to predict the wall thickness errors left on the finished part. It reveals for the first time that the surface topography of the finished thin-plate part is formed by the repeated cutting with the bottom edge of the cutter (BEC) in end milling. Owing to the coupling between the axial cutting depth (ACD) and the force-induced deflection, the modified ACDs for compensation of the static wall thickness errors are finally determined by an iterative adjustment method. The proposed method is verified by three-axis end milling experiments. The experiment results show that the predicted wall thickness errors match well with the really measured ones, and the errors are reduced by 77.18% with the help of the proposed compensation method. Moreover, the proposed FE model reduces the computational time elapsed for error prediction by 67.44% as compared with the benchmark FE model.     

滨海基岩矿床安全开采合理隔离层厚度的确定

针对滨海基岩矿床安全开采合理隔离层厚度留设问题，基于材料力学、结构力学等共七种理论计算方法综合确定隔离层厚度，利用点柱式上向水平分层充填法建立三维数值计算模型，通过结合FLAC3D数值模拟软件，分析理论计算结果的合理性，研究不同中段开采充填情况下第四系底部的稳定性特征，最终得出安全开采所需的隔离层厚度必须在12m以上，合理的开采上限必须在-57m以上。通过分析数值计算模型第四系底部的沉降变形，发现第四系底部最大沉降集中于中间采场 ，最大沉降量为13.73mm。研究成果为滨海基岩矿床安全开采，提高资源回采率提供了有益指导。     

一种相位测试用曲口面天线的设计与应用

相位测试技术可满足不同外形天线罩的在线测试需求。通过数值仿真,设计最佳变换曲线完成矩形 传输波导与圆形辐射天线的拟合连接,能够有效降低天线驻波比,实现测试探头的高增益收发,提升测试有效性。 在维持驻波比参数前提下,对天线口面弧线给予二次曲率调整,可以适应不同外形天线罩的测试稳定性要求。根据 仿真结果加工的低驻波比反射相位测试天线,已应用于多个型号天线罩成型中的相位在线测试,提高了监控的有效 性,验证了设计仿真结果的正确性。     

Effect of Reynolds number and boundary layer thickness on the performance of V-cone flowmeter using CFD

The effect of Reynolds number and boundary layer thickness on the performance of V-cone flowmeter has been evaluated using computational fluid dynamics (CFD). The shear stress transport k-ω (SST k-ω) turbulence model has been adopted for closure. The performance of two V-cone flowmeters with different beta ratios (β) viz., 0.6 and 0.7 for a fixed vertex angle (ϕ) of 60° has been analysed as a function of Reynolds number (Re). The results show that the coefficient of discharge (C_d) increases with Reynolds number in the laminar and transition flow regimes whereas it is nearly constant in turbulent flow regime. From the results, it can be concluded that C_d is independent of Re for values equal to 4000 and beyond. Further, it is also seen that the performance of the V-cone flowmeter is not affected by the upstream boundary layer thickness if the velocity profiles having different boundary layer thickness are extracted from an axial distance of 10D and more are fed at 5D upstream of the meter. However, the meter is sensitive to the extracted velocity profile from an axial distance of 5D and uniform velocity profile being fed at 5D upstream. The value of C_d may be sensitive as a result of the pressure variation due to the obstruction.     

可控中子孔隙度测井仪器设计

源距与屏蔽体厚度是直接影响可控中子孔隙度测井仪器测量准确性的重要参数。源距不仅影响测井仪器的测量误差，还影响测井仪器对地层孔隙度的灵敏度。屏蔽体厚度是保障测井响应完全反映地层的重要参数。从灵敏度、屏蔽率以及误差3个方面确定可控中子孔隙度测井仪器的源距与屏蔽体厚度。研究结果表明:近探测器源距越小，测井仪器灵敏度越高；近远探测器的间距对测量误差的影响随间距的增大，先减小再增大；当屏蔽率在70%以上且屏蔽率随厚度的变化较为缓慢时的屏蔽体厚度可作为屏蔽体最低厚度。     

Fatigue behaviour of composite–composite joints reinforced with cold metal transfer welded pins

In this paper the fatigue properties of through-the-thickness reinforced joints are studied in detail. Unreinforced specimens, specimens reinforced with cold metal transfer welded titanium and steel pins and specimens reinforced with titanium z-pins are investigated. Besides classical S–N diagrams, hysteresis curves and stiffness based approaches are applied to improve the understanding of the mechanical behaviour of the joints in the progress of their fatigue life. Furthermore full field strain analysis gives information about damage initiation and growth in the joint section.     

涂层工艺及参数对巧克力制品品质的影响

通过单因素和正交试验,研究了巧克力涂层温度、涂层厚度和冷却条件对巧克力涂层产品品质的影响。结果表明:巧克力冷却条件是影响巧克力涂层产品品质的首要因素,其次是涂层温度和涂层厚度。优化后最终成品巧克力涂层工艺参数是:36℃的涂层温度、0.5 mm的涂层厚度和12℃-10℃-12℃的冷却条件。